Critical analysis of enablers and barriers in extension of useful life of automotive products through remanufacturing

Abstract Increasing demand of automotive products and over-consumption of natural resources compel the manufacturers to implement the Extension of Useful Life (EUL) methodology of automotive products through remanufacturing. Remanufacturing is a process in which the original functionality of End-of-Use (EoU) or End-of-Life (EoL) product is restored and the remanufactured product is treated as good as a new product. In spite of these advantages, remanufacturing is still not so popular and organized in developing countries like India. The developing countries encounter several problems in strategic, tactical and operational level of management while implementing the remanufacturing business option. In this paper attempts have been made to identify both the enablers and the barriers in managing business of EUL products through remanufacturing in India. Subsequently the structural relationships among the enablers and barriers have been modelled in this paper. Initially an extensive literature review is carried out to identify the factors depicting the enablers and barriers. Then, Fuzzy Interpretive Structural Modeling (FISM) is applied to develop and evaluate the structural relationships among the identified factors. The application of FISM helps in understanding the effect of major enablers and barriers in extending useful life of automotive products through remanufacturing. The outcome of FISM based analysis shows that low cost, price sensitive market, cheap labour cost, and fast turnaround are the major enablers for OEM in initiating EUL business practice through remanufacturing, whereas the major barriers are lack of proper design of product, stringent foreign trade policy, cannibalization of new product, lack of proper remarketing strategies, lack of reverse network design, lack of proper maintaining the database of the customers, seller reputation and identity. The analysis is further enriched by MICMAC technique, which leads to getting an insight on the significance of the dependence and driving power of both the enablers and barriers.

[1]  Guangdong Tian,et al.  Technology innovation system and its integrated structure for automotive components remanufacturing industry development in China , 2014 .

[2]  Anton Ovchinnikov,et al.  Revenue and Cost Management for Remanufactured Products , 2011 .

[3]  James D. Abbey,et al.  Remanufactured Products in Closed‐Loop Supply Chains for Consumer Goods , 2015 .

[4]  Erik Sundin,et al.  Remanufacturing challenges and possible lean improvements , 2018 .

[5]  R. Shankar,et al.  An ISM-based approach analyzing interactions among variables of reverse logistics in automobile industries , 2017 .

[6]  Manjot Singh Bhatia,et al.  Analysis of external barriers to remanufacturing using grey-DEMATEL approach: An Indian perspective , 2018, Resources, Conservation and Recycling.

[7]  Scott Webster,et al.  Competitive strategy in remanufacturing and the impact of take-back laws , 2007 .

[8]  C. Michaud,et al.  Green consumer behaviour: an experimental analysis of willingness to pay for remanufactured products , 2010 .

[9]  A. R. Ometto,et al.  Remanufacturing in Brazil: case studies on the automotive sector , 2013 .

[10]  Fumihiko Kimura,et al.  Product Modularization for Parts Reuse in Inverse Manufacturing , 2001 .

[11]  Manoj Kumar Tiwari,et al.  Interpretive structural modeling-analytic network process integrated framework for evaluating sustainable supply chain management alternatives , 2016 .

[12]  Akhilesh Barve,et al.  Analysis of critical success factors of humanitarian supply chain: An application of Interpretive Structural Modeling , 2015 .

[13]  Benjamin T. Hazen,et al.  Remanufactured products purchase intentions and behaviour: Evidence from Malaysia , 2017, Int. J. Prod. Res..

[14]  Atalay Atasu,et al.  Remanufacturing, Third-Party Competition, and Consumers' Perceived Value of New Products , 2012, Manag. Sci..

[15]  Qinghua Zhu,et al.  Reprint of “Supply chain-based barriers for truck-engine remanufacturing in China”☆ , 2015 .

[16]  Mark E. Ferguson,et al.  The Effect of Competition on Recovery Strategies , 2006 .

[17]  Pisal Yenradee,et al.  Implementation sequence of engineering and management techniques for enhancing the effectiveness of production and inventory control system , 2000 .

[18]  Samir K. Srivastava Value recovery network design for product returns , 2008 .

[19]  V. Daniel R. Guide,et al.  The Potential for Cannibalization of New Products Sales by Remanufactured Products , 2010, Decis. Sci..

[20]  Kannan Govindan,et al.  Application of fuzzy analytic network process for barrier evaluation in automotive parts remanufacturing towards cleaner production – a study in an Indian scenario , 2016 .

[21]  Sandeep Mondal,et al.  Analysis of issues relating to remanufacturing technology – a case of an Indian company , 2009, Technol. Anal. Strateg. Manag..

[22]  Jiangwei Chu,et al.  Development pattern and enhancing system of automotive components remanufacturing industry in China , 2011 .

[23]  R. Shankar,et al.  ANALYSIS OF INTERACTIONS AMONG THE BARRIERS OF REVERSE LOGISTICS , 2005 .

[24]  Ratna Babu Chinnam,et al.  Aftermarket remanufacturing strategic planning decision-making framework: theory & practice , 2010 .

[25]  Andrew Y. C. Nee,et al.  Modular Design of Machine Tools to Facilitate Design for Disassembly and Remanufacturing , 2014 .

[26]  Soh-Khim Ong,et al.  Designing automotive products for remanufacturing from material selection perspective , 2017 .

[27]  N. Subramanian,et al.  Sustainable production and consumption in the automotive sector: Integrated review framework and research directions , 2015 .

[28]  Sandeep Mondal,et al.  An empirical investigation on the feasibility of remanufacturing activities in the Indian economy , 2006 .

[29]  Samir K. Srivastava,et al.  Risk propagation and its impact on performance in food processing supply chain: A fuzzy interpretive structural modeling based approach , 2016 .

[30]  Ramanath Subramanyam,et al.  Key Factors in the Market for Remanufactured Products , 2012, Manuf. Serv. Oper. Manag..

[31]  Kannan Govindan,et al.  Identification and analysis of reverse logistics barriers using fuzzy Delphi method and AHP , 2016 .

[32]  Luk N. Van Wassenhove,et al.  So What If Remanufacturing Cannibalizes My New Product Sales? , 2010 .

[33]  Xiangyun Chang,et al.  Impact of subsidy policies on recycling and remanufacturing using system dynamics methodology: a case of auto parts in China , 2014 .

[34]  E. Sundin,et al.  Motives and barriers of the remanufacturing industry in China , 2015 .

[35]  Martin Charter,et al.  Remanufacturing and product design , 2008 .

[36]  Qinghua Zhu,et al.  Barriers of a closed-loop cartridge remanufacturing supply chain for urban waste recovery governance in China , 2019, Journal of Cleaner Production.

[37]  S. Jena,et al.  Acceptance of remanufactured products in the circular economy: an empirical study in India , 2019, Management Decision.

[38]  C. A. McMahon,et al.  Development of design for remanufacturing guidelines to support sustainable manufacturing , 2006 .

[39]  Sergio Rubio,et al.  Key drivers in the behavior of potential consumers of remanufactured products: a study on laptops in Spain , 2014 .

[40]  Qinghua Zhu,et al.  Analyzing internal barriers for automotive parts remanufacturers in China using grey-DEMATEL approach , 2015 .

[41]  G. Seliger,et al.  Characteristics of the automotive remanufacturing enterprise with an economic and environmental evaluation of alternator products , 2009 .

[42]  Muris Lage Junior,et al.  Production planning and control for remanufacturing: literature review and analysis , 2012 .

[43]  Yacan Wang,et al.  Understanding the purchase intention towards remanufactured product in closed-loop supply chains: An empirical study in China , 2013 .

[44]  Michael Zwicky Hauschild,et al.  Market forces and the need to design for the environment , 2008 .

[45]  Sushil,et al.  Scenario building: A critical study of energy conservation in the Indian cement industry , 1992 .

[46]  Luk N. Van Wassenhove,et al.  Remanufacturing as a Marketing Strategy , 2008, Manag. Sci..

[47]  Winifred Ijomah,et al.  The determinants of remanufacturing practices in developing countries: Evidence from Thai industries , 2018 .

[48]  Marc Salomon,et al.  Strategic Issues in Product Recovery Management , 1995 .

[49]  Wahidul K. Biswas,et al.  A life cycle greenhouse gas assessment of remanufactured refrigeration and air conditioning compressors , 2011 .

[50]  Michael R. Galbreth,et al.  Optimal Acquisition Quantities in Remanufacturing with Condition Uncertainty , 2010 .

[51]  N. M. Yusop,et al.  Realising the automotive remanufacturing roadmap in Malaysia: challenges and the way forward , 2016 .

[52]  Gourav Dwivedi,et al.  Analysis of barriers to implement additive manufacturing technology in the Indian automotive sector , 2017 .

[53]  Suresh Garg,et al.  Identification of major drivers and roadblocks for remanufacturing in India , 2016 .

[54]  Suhaiza Hanim Binti Dato Mohamad Zailani,et al.  Barriers to product returns and recovery management in a developing country: investigation using multiple methods , 2015 .

[55]  James F. C. Windmill,et al.  Design for remanufacture: a literature review and future research needs , 2011 .

[56]  V. Guide,et al.  Production planning and control for remanufacturing: industry practice and research needs , 2000 .

[57]  Yongjian Wang,et al.  Manufacturing/remanufacturing decisions for a capital-constrained manufacturer considering carbon emission cap and trade , 2017 .

[58]  Cheng-Han Wu,et al.  Product-design and pricing strategies with remanufacturing , 2012, Eur. J. Oper. Res..

[59]  M. Seitz A critical assessment of motives for product recovery: the case of engine remanufacturing , 2007 .

[60]  Winifred Ijomah,et al.  Product design for product/service systems: design experiences from Swedish industry , 2009 .

[61]  Zulfiquar N. Ansari,et al.  Prioritizing the performance outcomes due to adoption of critical success factors of supply chain remanufacturing , 2019, Journal of Cleaner Production.