Rational design of inverted nanopencil arrays for cost-effective, broadband, and omnidirectional light harvesting.

Due to the unique optical properties, three-dimensional arrays of silicon nanostructures have attracted increasing attention as the efficient photon harvesters for various technological applications. In this work, instead of dry etching, we have utilized our newly developed wet anisotropic etching to fabricate silicon nanostructured arrays with different well-controlled geometrical morphologies, ranging from nanopillars, nanorods, and inverted nanopencils to nanocones, followed by systematic investigations of their photon-capturing properties combining experiments and simulations. It is revealed that optical properties of these nanoarrays are predominantly dictated by their geometrical factors including the structural pitch, material filling ratio, and aspect ratio. Surprisingly, along with the proper geometrical design, the inverted nanopencil arrays can couple incident photons into optical modes in the pencil base efficiently in order to achieve excellent broadband and omnidirectional light-harvesting performances even with the substrate thickness down to 10 μm, which are comparable to the costly and technically difficult to achieve nanocone counterparts. Notably, the fabricated nanopencils with both 800 and 380 nm base diameters can suppress the optical reflection well below 5% over a broad wavelength of 400-1000 nm and a wide angle of incidence between 0 and 60°. All these findings not only offer additional insight into the light-trapping mechanism in these complex 3D nanophotonic structures but also provide efficient broadband and omnidirectional photon harvesters for next-generation cost-effective ultrathin nanostructured photovoltaics.

[1]  Gang Chen,et al.  Toward the Lambertian limit of light trapping in thin nanostructured silicon solar cells. , 2010, Nano letters.

[2]  Jean-Pierre Berenger,et al.  A perfectly matched layer for the absorption of electromagnetic waves , 1994 .

[3]  Jr-Hau He,et al.  Periodic si nanopillar arrays fabricated by colloidal lithography and catalytic etching for broadband and omnidirectional elimination of Fresnel reflection. , 2010, Langmuir : the ACS journal of surfaces and colloids.

[4]  Joachim P Spatz,et al.  Biomimetic interfaces for high-performance optics in the deep-UV light range. , 2008, Nano letters.

[5]  Yi Cui,et al.  Nanowire Solar Cells , 2011 .

[6]  Zongfu Yu,et al.  Nanodome solar cells with efficient light management and self-cleaning. , 2010, Nano letters.

[7]  Yi Cui,et al.  Nanostructured photon management for high performance solar cells , 2010, 2010 3rd International Nanoelectronics Conference (INEC).

[8]  C. Pan,et al.  Improved broadband and quasi-omnidirectional anti-reflection properties with biomimetic silicon nanostructures. , 2007, Nature nanotechnology.

[9]  Gang Chen,et al.  Efficient light trapping in inverted nanopyramid thin crystalline silicon membranes for solar cell applications. , 2012, Nano letters.

[10]  Peidong Yang,et al.  Light trapping in silicon nanowire solar cells. , 2010, Nano letters.

[11]  J. Hsu,et al.  ZnO nanostructures as efficient antireflection layers in solar cells. , 2008, Nano letters.

[12]  Nathan S Lewis,et al.  Enhanced absorption and carrier collection in Si wire arrays for photovoltaic applications. , 2010, Nature materials.

[13]  Zhiyong Fan,et al.  Ordered arrays of dual-diameter nanopillars for maximized optical absorption. , 2010, Nano letters.

[14]  Jr-Hau He,et al.  Nanowire arrays with controlled structure profiles for maximizing optical collection efficiency , 2011 .

[15]  P. Beckmann,et al.  The scattering of electromagnetic waves from rough surfaces , 1963 .

[16]  Paul W. Leu,et al.  Enhanced absorption in silicon nanocone arrays for photovoltaics , 2012, Nanotechnology.

[17]  Zhiyong Fan,et al.  Efficient light absorption with integrated nanopillar/nanowell arrays for three-dimensional thin-film photovoltaic applications. , 2013, ACS nano.

[18]  Zhiyong Fan,et al.  Rational geometrical design of multi-diameter nanopillars for efficient light harvesting , 2013 .

[19]  Zongfu Yu,et al.  Hybrid silicon nanocone-polymer solar cells. , 2012, Nano letters.

[20]  Ning Han,et al.  Developing controllable anisotropic wet etching to achieve silicon nanorods, nanopencils and nanocones for efficient photon trapping , 2013 .

[21]  K L Klein,et al.  Formation of ultrasharp vertically aligned Cu-Si nanocones by a DC plasma process. , 2006, The journal of physical chemistry. B.

[22]  Bernd Rech,et al.  Nanowire arrays in multicrystalline silicon thin films on glass: a promising material for research and applications in nanotechnology. , 2012, Nano letters.

[23]  Zhiyong Fan,et al.  Efficient photon capturing with ordered three-dimensional nanowell arrays. , 2012, Nano letters.

[24]  Shufeng Bai,et al.  Wafer-scale patterning of sub-40 nm diameter and high aspect ratio (>50:1) silicon pillar arrays by nanoimprint and etching , 2008, Nanotechnology.

[25]  Gong-Ru Lin,et al.  Subwavelength Si nanowire arrays for self-cleaning antireflection coatings , 2010 .

[26]  Yi Cui,et al.  Wafer-scale silicon nanopillars and nanocones by Langmuir-Blodgett assembly and etching , 2008 .

[27]  Yi Cui,et al.  Absorption enhancement in ultrathin crystalline silicon solar cells with antireflection and light-trapping nanocone gratings. , 2012, Nano letters.

[28]  Z. Fan,et al.  Nanomaterials and nanostructures for efficient light absorption and photovoltaics , 2012 .

[29]  Zhiyong Fan,et al.  Strong light absorption of self-organized 3-D nanospike arrays for photovoltaic applications. , 2011, ACS nano.

[30]  Ning-Bew Wong,et al.  Highly active and enhanced photocatalytic silicon nanowire arrays. , 2011, Nanoscale.

[31]  Chih-Hsiung Huang,et al.  Realizing high-efficiency omnidirectional n-type Si solar cells via the hierarchical architecture concept with radial junctions. , 2013, ACS nano.

[32]  Zongfu Yu,et al.  Optical absorption enhancement in amorphous silicon nanowire and nanocone arrays. , 2009, Nano letters.