Online Detection of Broken Rotor Bars in Induction Motors by Wavelet Packet Decomposition and Artificial Neural Networks

We present an algorithm for the online detection of rotor bar breakage in induction motors through the use of wavelet packet decomposition (WPD) and neural networks. The system provides a feature representation of multiple frequency resolutions for faulty modes and accurately differentiates between healthy and faulty conditions, and its main applicability is to dynamic time-variant signals experienced in induction motors during run time. The algorithm analyzes rotor bar faults by WPD of the induction motor stator current. The extracted features with different frequency resolutions, together with the slip speed, are then used by a neural network trained for the detection of faults. The experimental results show that the proposed method is able to detect the faulty conditions with high accuracy.

[1]  F. Cupertino,et al.  Competitive learning applied to detect broken rotor bars in induction motors , 2004, 2004 IEEE International Symposium on Industrial Electronics.

[2]  Hamid A. Toliyat,et al.  Condition monitoring and fault diagnosis of electrical machines-a review , 1999, Conference Record of the 1999 IEEE Industry Applications Conference. Thirty-Forth IAS Annual Meeting (Cat. No.99CH36370).

[3]  J. Poshtan,et al.  Wavelet packet decomposition as a proper method for fault detection in three phase induction motor , 2004, Proceedings of the IEEE International Conference on Mechatronics, 2004. ICM '04..

[4]  Alireza Sadeghian,et al.  Current signature analysis of induction motor mechanical faults by wavelet packet decomposition , 2003, IEEE Trans. Ind. Electron..

[5]  Michael J. Devaney,et al.  Bearing damage detection via wavelet packet decomposition of the stator current , 2004, IEEE Transactions on Instrumentation and Measurement.

[6]  Austin H. Bonnett,et al.  Rotor Failures in Squirrel Cage Induction Motors , 1986, IEEE Transactions on Industry Applications.

[7]  Mo-Yuen Chow,et al.  On the application and design of artificial neural networks for motor fault detection. I , 1993, IEEE Trans. Ind. Electron..

[8]  Pragasen Pillay,et al.  A new algorithm for transient motor current signature analysis using wavelets , 2003 .

[9]  Seyed Hossein Hesamedin Sadeghi,et al.  Broken rotor bar detection in induction motor via stator current derivative , 2004 .

[10]  Fiorenzo Filippetti,et al.  Neural network architectures for fault diagnosis and parameter recognition in induction machines , 1996, Proceedings of 8th Mediterranean Electrotechnical Conference on Industrial Applications in Power Systems, Computer Science and Telecommunications (MELECON 96).

[11]  B.N. Araabi,et al.  Induction machine broken bar detection using neural networks based classification , 2004, IEEE Conference on Cybernetics and Intelligent Systems, 2004..

[12]  F. Cupertino,et al.  Application of Supervised and Unsupervised Neural Networks for Broken Rotor Bar Detection in Induction Motors , 2005, IEEE International Conference on Electric Machines and Drives, 2005..

[13]  E.E. Yaz,et al.  A Reconfigurable Motor for Experimental Emulation of Stator Winding Inter-Turn and Broken Bar Faults in Polyphase Induction Machines , 2007, 2007 IEEE International Electric Machines & Drives Conference.

[14]  H. Douglas,et al.  Broken rotor bar detection in induction machines with transient operating speeds , 2005, IEEE Transactions on Energy Conversion.

[15]  S. Mallat A wavelet tour of signal processing , 1998 .

[16]  Cao Zhitong,et al.  Rotor fault diagnosis of induction motor based on wavelet reconstruction , 2001, ICEMS'2001. Proceedings of the Fifth International Conference on Electrical Machines and Systems (IEEE Cat. No.01EX501).

[17]  Chao-Ming Chen,et al.  Electric fault detection for vector-controlled induction motors using the discrete wavelet transform , 1998, Proceedings of the 1998 American Control Conference. ACC (IEEE Cat. No.98CH36207).

[18]  Jafar Milimonfared,et al.  Broken bar detection in induction motor via wavelet transformation , 2001, IECON'01. 27th Annual Conference of the IEEE Industrial Electronics Society (Cat. No.37243).

[19]  M. Haji,et al.  Pattern Recognition-A Technique for Induction Machines Rotor Broken Bar Detection , 2001, IEEE Power Engineering Review.

[20]  Bin Wu,et al.  Induction motor mechanical fault simulation and stator current signature analysis , 2000, PowerCon 2000. 2000 International Conference on Power System Technology. Proceedings (Cat. No.00EX409).

[21]  Mo-Yuen Chow,et al.  Methodology for on-line incipient fault detection in single-phase squirrel-cage induction motors using artificial neural networks , 1991 .

[22]  E.L. Owen,et al.  Assessment of the Reliability of Motors in Utility Applications - Updated , 1986, IEEE Transactions on Energy Conversion.

[23]  Pragasen Pillay,et al.  Detection of broken rotor bars in induction motors using wavelet analysis , 2003, IEEE International Electric Machines and Drives Conference, 2003. IEMDC'03..

[24]  Birsen Yazici,et al.  An adaptive statistical time-frequency method for detection of broken bars and bearing faults in motors using stator current , 1999 .

[25]  Simon Haykin,et al.  Neural Networks: A Comprehensive Foundation , 1998 .

[26]  Emily K. Lada,et al.  A wavelet-based procedure for process fault detection , 2002 .

[27]  Geoffrey E. Hinton,et al.  Learning internal representations by error propagation , 1986 .

[28]  F. Filippetti,et al.  Neural networks aided on-line diagnostics of induction motor rotor faults , 1993 .

[29]  A. Ray,et al.  Wavelet-based symbolic analysis for detection of broken rotor bars in inverter-fed induction motors , 2006, 2006 American Control Conference.

[30]  G.C. Soukup,et al.  Cause and analysis of stator and rotor failures in 3-phase squirrel cage induction motors , 1991, Conference Record of 1991 Annual Pulp and Paper Industry Technical Conference.

[31]  G. B. Kliman,et al.  New developments in noninvasive on-line motor diagnostics , 1996, Proceedings of 1996 IAS Petroleum and Chemical Industry Technical Conference.

[32]  F. Filippetti,et al.  Broken bar detection in induction machines: comparison between current spectrum approach and parameter estimation approach , 1994, Proceedings of 1994 IEEE Industry Applications Society Annual Meeting.

[33]  Ingrid Daubechies,et al.  Ten Lectures on Wavelets , 1992 .

[34]  Hamid A. Toliyat,et al.  Study of three phase induction motors with incipient rotor cage faults under different supply conditions , 1999, Conference Record of the 1999 IEEE Industry Applications Conference. Thirty-Forth IAS Annual Meeting (Cat. No.99CH36370).

[35]  A. H. Bonnett,et al.  Analysis of rotor failures in squirrel-cage induction motors , 1988 .

[36]  Tommy W. S. Chow,et al.  Induction machine fault diagnostic analysis with wavelet technique , 2004, IEEE Transactions on Industrial Electronics.

[37]  Thomas G. Habetler,et al.  An unsupervised, on-line system for induction motor fault detection using stator current monitoring , 1994, Proceedings of 1994 IEEE Industry Applications Society Annual Meeting.

[38]  Wenying Huang,et al.  A novel detection method of motor broken rotor bars based on wavelet ridge , 2003 .

[39]  N.Y. Abed,et al.  Modeling and Characterization of Induction Motor Internal Faults Using Finite-Element and Discrete Wavelet Transforms , 2007, IEEE Transactions on Magnetics.

[40]  Alireza Sadeghian,et al.  Electrical machine fault detection using adaptive neuro-fuzzy inference , 2001, Proceedings Joint 9th IFSA World Congress and 20th NAFIPS International Conference (Cat. No. 01TH8569).

[41]  Hong Huo,et al.  A generic neurofuzzy model-based approach for detecting faults in induction motors , 2005, IEEE Transactions on Industrial Electronics.

[42]  He Zheng-jia,et al.  Wavelet transform and multiresolution signal decomposition for machinery monitoring and diagnosis , 1996, Proceedings of the IEEE International Conference on Industrial Technology (ICIT'96).

[43]  Mo-Yuen Chow,et al.  A Methodology Using Fuzzy Logic to Optimize Feedforward Artificial Neural Network Configurations , 1994, IEEE Trans. Syst. Man Cybern. Syst..

[44]  Madan M. Gupta,et al.  Neuro-Control Systems: Theory and Applications , 1993 .

[45]  Mo-Yuen Chow,et al.  Multiple Discriminant Analysis and Neural-Network-Based Monolith and Partition Fault-Detection Schemes for Broken Rotor Bar in Induction Motors , 2006, IEEE Transactions on Industrial Electronics.

[46]  John Yen,et al.  Industrial Applications of Fuzzy Logic and Intelligent Systems , 1995 .

[47]  Alireza Sadeghian,et al.  Mechanical fault diagnostics for induction motor with variable speed drives using Adaptive Neuro-fuzzy Inference System , 2006 .

[48]  Alireza Sadeghian,et al.  Signature analysis of induction motor mechanical faults by wavelet packet decomposition , 2001, APEC 2001. Sixteenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.01CH37181).

[49]  David J. Sandoz,et al.  The application of kernel density estimates to condition monitoring for process industries , 1998, Proceedings of the 1998 American Control Conference. ACC (IEEE Cat. No.98CH36207).

[50]  Hamid A. Toliyat,et al.  Fault diagnosis of electrical machines-a review , 1999, IEEE International Electric Machines and Drives Conference. IEMDC'99. Proceedings (Cat. No.99EX272).

[51]  H. Douglas,et al.  The impact of wavelet selection on transient motor current signature analysis , 2005, IEEE International Conference on Electric Machines and Drives, 2005..

[52]  Hamid A. Toliyat,et al.  Transient analysis of cage induction machines under stator, rotor bar and end ring faults , 1995 .

[53]  Mo-Yuen Chow,et al.  On the application and design of artificial neural networks for motor fault detection. II , 1993, IEEE Trans. Ind. Electron..

[54]  Mohamed El Hachemi Benbouzid A review of induction motors signature analysis as a medium for faults detection , 2000, IEEE Trans. Ind. Electron..