Utilization of waste glass to enhance physical–mechanical properties of fired clay brick

Abstract The aim of this study was to investigate the enhancement of physical–mechanical properties of fired clay brick by incorporating waste glass in order to reduce the firing temperature. The ground waste glass was incorporated to the clay body at the dosages of 0, 5 and 10% by weight. Three temperatures viz., 900, 950 and 1000 °C were used for firing. Compressive strength, water absorption, density, and porosity of the fired clay bricks were tested. The study showed that the incorporation of up to 10 wt.% of waste glass to clay bricks and fired at the temperatures of 900–1000 °C enhanced the properties of fired clay bricks. The SEM micrographs showed the increased glass phase and reduced porosity with waste glass addition. The use of 10 wt.% waste glass and firing at 900 °C yielded bricks with similar strength compared to that of normal clay brick fired at 1000 °C. This allowed the use of low firing temperature of 900 °C instead of the normally used 1000 °C. The study also revealed that in addition to the glass phase fused-bond with the clay brick bodies, the fusion of crystalline quartz in clay also played an important role in enhancing the properties of clay bricks. As a conclusion, waste glass can be utilized in making brick to enhance the physical–mechanical properties of the fired clay brick or to lower the firing temperature.

[1]  Alfred B. Searle,et al.  The Chemistry and Physics of Clays : and other Ceramic Materials , 1934, Nature.

[2]  Dolores Eliche-Quesada,et al.  The use of different forms of waste in the manufacture of ceramic bricks , 2011 .

[3]  Vorrada Loryuenyong,et al.  Effects of recycled glass substitution on the physical and mechanical properties of clay bricks. , 2009, Waste management.

[4]  Ahmad Shayan,et al.  Value-added Utilisation of Waste Glass in Concrete , 2002 .

[5]  S. E. Chidiac,et al.  Effects of waste glass additions on the properties and durability of fired clay brickThis article is one of a selection of papers published in this Special Issue on Masonry. , 2007 .

[6]  Je-Lueng Shie,et al.  Elucidating the effects of solar panel waste glass substitution on the physical and mechanical characteristics of clay bricks , 2013, Environmental technology.

[7]  E. Sebastian,et al.  Mineralogical and physical behaviour of solid bricks with additives , 2005 .

[8]  P. Chindaprasirt,et al.  Types of waste, properties, and durability of pore-forming waste-based fired masonry bricks , 2015 .

[10]  Sedat Karaman,et al.  Firing temperature and firing time influence on mechanical and physical properties of clay bricks , 2006 .

[11]  I. Demir Reuse of waste glass in building brick production , 2009, Waste management & research : the journal of the International Solid Wastes and Public Cleansing Association, ISWA.

[12]  Paki Turgut,et al.  Manufacturing of building bricks without Portland cement , 2012 .

[13]  Yixin Shao,et al.  Studies on concrete containing ground waste glass , 2000 .

[14]  Emmanuel A. Okunade,et al.  The Effect of Wood Ash and Sawdust Admixtures on the Engineering Properties of a Burnt Laterite-Clay Brick , 2008 .