Fault detection and diagnosis with parametric uncertainty using generalized polynomial chaos

Abstract This paper presents a new methodology to identify and diagnose intermittent stochastic faults occurring in a process. A generalized polynomial chaos (gPC) expansion representing the stochastic inputs is employed in combination with the nonlinear mechanistic model of the process to calculate the resulting statistical distribution of measured variables that are used for fault detection and classification. A Galerkin projection based stochastic finite difference analysis is utilized to transform the stochastic mechanistic equation into a coupled deterministic system of equations which is solved numerically to obtain the gPC expansion coefficients. To detect and recognize faults, the probability density functions (PDFs) and joint confidence regions (JCRs) of the measured variables to be used for fault detection are obtained by substituting samples from a random space into the gPC expansions. The method is applied to a two dimensional heat transfer problem with faults consisting of stochastic changes combined with step change variations in the thermal diffusivity and in a boundary condition. The proposed methodology is compared with a Monte Carlo (MC) simulations based approach to illustrate its advantages in terms of computational efficiency as well as accuracy.

[1]  Erik Frisk,et al.  A method for quantitative fault diagnosability analysis of stochastic linear descriptor models , 2013, Autom..

[2]  G. Karniadakis,et al.  Stochastic simulation of riser-sections with uncertain measured pressure loads and/or uncertain material properties , 2007 .

[3]  Cem Unsalan,et al.  Two-Dimensional Change Detection Methods: Remote Sensing Applications , 2012 .

[4]  Paul M. Frank,et al.  Issues of Fault Diagnosis for Dynamic Systems , 2010, Springer London.

[5]  R. Ghanem,et al.  Stochastic Finite Elements: A Spectral Approach , 1990 .

[6]  Z. Nagy,et al.  Distributional uncertainty analysis using power series and polynomial chaos expansions , 2007 .

[7]  Tobias Preußer,et al.  Segmentation of Stochastic Images With a Stochastic Random Walker Method , 2012, IEEE Transactions on Image Processing.

[8]  Richard D. Braatz,et al.  Fault Detection and Diagnosis in Industrial Systems , 2001 .

[9]  Hector Budman,et al.  Robust optimization of chemical processes using Bayesian description of parametric uncertainty , 2014 .

[10]  Rolf Isermann Model-based fault-detection and diagnosis - status and applications § , 2004 .

[11]  D. Xiu Fast numerical methods for stochastic computations: A review , 2009 .

[12]  Janos Gertler,et al.  Fault detection and diagnosis in engineering systems , 1998 .

[13]  Raghunathan Rengaswamy,et al.  A review of process fault detection and diagnosis: Part I: Quantitative model-based methods , 2003, Comput. Chem. Eng..

[14]  Richard D. Braatz,et al.  Design of active inputs for set-based fault diagnosis , 2013, 2013 American Control Conference.

[15]  Douglas C. Montgomery,et al.  Applied Statistics and Probability for Engineers, Third edition , 1994 .

[16]  D. Draper,et al.  Stochastic Optimization: a Review , 2002 .

[17]  Panagiotis D. Christofides,et al.  Detection, isolation and handling of actuator faults in distributed model predictive control systems , 2010 .

[18]  Rolf Isermann,et al.  Fault-diagnosis systems : an introduction from fault detection to fault tolerance , 2006 .

[19]  P. Spanos,et al.  Monte Carlo Treatment of Random Fields: A Broad Perspective , 1998 .

[20]  Panagiotis D. Christofides,et al.  Isolation and handling of actuator faults in nonlinear systems , 2008, at - Automatisierungstechnik.

[21]  Nael H. El-Farra,et al.  Robust actuator fault isolation and management in constrained uncertain parabolic PDE systems , 2009, Autom..

[22]  Guang-Hong Yang,et al.  Fault detection for linear stochastic systems with sensor stuck faults , 2012 .