Simulation of rotating stall in a whole stage of an axial compressor

Abstract Aerodynamic instabilities that naturally occur in compression systems, such as surge and rotating stall, largely reduce the life duration and performance of system components. The prediction of the compressor operating range is thus a key parameter for the design of gas turbines. This paper investigates the ability of an unsteady flow solver to simulate the rotating stall phenomenon in the full annulus of an axial compressor stage. A comparison with experimental data indicates that the simulation correctly estimates the stability limit. However the rotating stall flow patterns are different. While measurements show only one full span rotating stall cell (40 Hz), the simulation shows first a part span stall with 10 cells (790 Hz) that evolves then towards a full span stall with three cells (170 Hz). A spectral analysis based on numerical results underlines the role of rotor–stator interactions in the development of rotating stall. The effects of downstream volumes and inlet distortions are also discussed, showing the necessity to consider the whole geometry to correctly predict the rotating stall frequency.

[1]  Michael D. Hathaway,et al.  Pre-Stall Behavior of a Transonic Axial Compressor Stage Via Time-Accurate Numerical Simulation , 2013 .

[2]  I. J. Day Stall and surge in axial flow compressors , 1992 .

[3]  Ivor Day Axial compressor performance during surge , 1994 .

[4]  Nicolas Gourdain,et al.  Numerical simulation of rotating stall in a subsonic compressor , 2006 .

[5]  Yuan Liu,et al.  Compressor stability detection on a turboshaft engine with a hybrid axi-centrifugal compressor , 2007 .

[6]  Li He Computational Study of Rotating-Stall Inception in Axial Compressors , 1997 .

[7]  J. Sidès,et al.  An implicit finite-volume method for solving the Euler equations , 1982 .

[8]  Zoltán S. Spakovszky,et al.  Applications of axial and radial compressor dynamic system modeling , 2000 .

[9]  Huu Duc Vo,et al.  Criteria for Spike Initiated Rotating Stall , 2005 .

[10]  G. A. Gerolymos,et al.  Analysis and Application of Chorochronic Periodicity in Turbomachinery Rotor/Stator Interaction Computations , 2002 .

[11]  Gary J. Skoch,et al.  Numerical Simulation of Stall and Stall Control in Axial and Radial Compressors , 2006 .

[12]  Laurent Cambier,et al.  Status of the elsA CFD Software for Flow Simulation and Multidisciplinary Applications , 2008 .

[13]  Hubert Miton,et al.  Laser Doppler Anemometry Measurements in an Axial Compressor Stage , 2001 .

[14]  F. Moore,et al.  A Theory of Post-Stall Transients in Axial Compression Systems: Part I—Development of Equations , 1986 .

[15]  T. G. Sofrin,et al.  Axial Flow Compressor Noise Studies , 1962 .

[16]  A. Jameson,et al.  Numerical solution of the Euler equations by finite volume methods using Runge Kutta time stepping schemes , 1981 .

[17]  O. Schmidtmann,et al.  ROUTE TO SURGE FOR A THROTTLED COMPRESSOR — A NUMERICAL STUDY , 2001 .

[18]  Masahiro Inoue,et al.  Effect of tip clearance on stall evolution process in a low-speed axial compressor stage , 2004 .

[19]  Saeid Niazi Numerical simulation of rotating stall and surge alleviation in axial compressors , 2000 .

[20]  Chunill Hah,et al.  An Experimental and Numerical Investigation into the Mechanisms of Rotating Instability , 2001 .

[21]  Chunhua Sheng Full Annulus Simulation of a High-Speed Centrifugal Compressor Using an Unstructured RANS Flow Solver , 2004 .

[22]  P. Spalart A One-Equation Turbulence Model for Aerodynamic Flows , 1992 .

[23]  H. Miton,et al.  Unsteady Off-Design Velocity and Reynolds Stresses in an Axial Compressor , 2005 .

[24]  Ivor Day,et al.  Stall Inception and the Prospects for Active Control in Four High-Speed Compressors , 1997 .

[25]  Huu Duc Vo,et al.  Role of Blade Passage Flow Structurs in Axial Compressor Rotating Stall Inception , 1999 .

[26]  C.Hah,et al.  Tip-Clearance Variations of an Axial High-Speed Single-Stage Transonic Compressor , 2005 .

[27]  J.B. Allen,et al.  A unified approach to short-time Fourier analysis and synthesis , 1977, Proceedings of the IEEE.

[28]  Donald Andrew Hoying Blade passage flow structure effects on axial compressor rotating stall inception , 1996 .

[29]  Vincent Hubert Garnier,et al.  Experimental investigation of rotating waves as a rotating stall inception indication in compressors , 1989 .