Modular platform optimization in conceptual vehicle body design via modified graph-based decomposition algorithm and cost-based priority method

The modular platform design, an increasingly popular method for designing vehicles, involves several unresolved problems such as the lack of effective techniques for dividing structural components into modules. This article presents a methodology for dividing a typical body-in-white structure into modules based on a modified graph-based decomposition algorithm, then selecting the shared modules based on a cost-based priority method. Structural stiffness, manufacturability, and assembling ability are three main optimization objects. Shared modules, parameterized modules, and flexible modules can be easily determined and optimized through the proposed methodology. In the case study, the proposed methodology was applied to design a car product family to validate its feasibility and effectiveness.

[1]  Gary B. Lamont,et al.  Evolutionary Algorithms for Solving Multi-Objective Problems , 2002, Genetic Algorithms and Evolutionary Computation.

[2]  Manoj Kumar Tiwari,et al.  A hybrid model of component sharing and platform modularity for optimal product family design , 2013 .

[3]  Kemper Lewis,et al.  Designing a family of reconfigurable vehicles using multilevel multidisciplinary design optimization , 2009 .

[4]  Xiaoyun Zhang Modeling and Analysis Method of Vehicle-pedestrian Crash Accidents Based on Contact Characters , 2012 .

[5]  Pablo Cabanelas,et al.  The impact of implementation of a modular platform strategy in automobile manufacturing networks , 2015 .

[6]  Panos Y. Papalambros,et al.  Quantitative platform selection in optimal design of product families, with application to automotive engine design , 2006 .

[7]  Huangao Zhang Product Platform Design Process Model Based on Similarity and Structural Sensitivity Analysis , 2012 .

[8]  Matthew B. Parkinson,et al.  MULTICRITERIA OPTIMIZATION IN PRODUCT PLATFORM DESIGN , 1999, DAC 1999.

[9]  Moreno Muffatto,et al.  Developing product platforms:: analysis of the development process , 2000 .

[10]  C. Kwong,et al.  Optimisation of product family design with consideration of supply risk and discount , 2016 .

[11]  Anders Klarbring,et al.  Structural optimization of modular product families with application to car space frame structures , 2006 .

[12]  Rupesh Kumar,et al.  Function-technology-based product platform formation , 2007 .

[13]  Mohammad Ali Abido,et al.  Multiobjective evolutionary algorithms for electric power dispatch problem , 2006, IEEE Transactions on Evolutionary Computation.

[14]  Kalyanmoy Deb,et al.  A fast and elitist multiobjective genetic algorithm: NSGA-II , 2002, IEEE Trans. Evol. Comput..

[15]  Yili Fu,et al.  ASSEMBLY SEQUENCES PLANNING BASED ON CUT SET ANALYSIS OF DIRECTIONAL GRAPH , 2003 .

[16]  Merve Aydin,et al.  A new methodology to cluster derivative product modules: an application , 2016 .

[17]  Andrew Olewnik,et al.  A decision support framework for flexible system design , 2006 .

[18]  A. Ghosh,et al.  Differentiated Duopoly Under Vertical Relationships with Communication Costs , 2004 .

[19]  Dong Yang,et al.  A Stackelberg game theoretic model for optimizing product family architecting with supply chain consideration , 2016 .

[20]  Zahed Siddique,et al.  Product platform and product family design : methods and applications , 2010 .

[21]  Steven B. Shooter,et al.  Platform-Based Design and Development: Current Trends and Needs in Industry , 2006, DAC 2006.

[22]  Panos Y. Papalambros,et al.  Digital Object Identifier (DOI) 10.1007/s00158-002-0240-0 , 2022 .

[23]  Panos Y. Papalambros,et al.  Platform Selection Under Performance Bounds in Optimal Design of Product Families , 2005 .

[24]  K. Ulrich,et al.  Planning for Product Platforms , 1998 .

[25]  J. Lampón,et al.  International relocation of production plants in MNEs: Is the enemy in our camp? , 2013, Papers in Regional Science.

[26]  Zahed Siddique,et al.  Product Platform and Product Family Design , 2006 .