A self-adaptive variable impedance actuator based on intrinsic non-linear compliance and damping principles

Despite the growing focus on the design of compliant mechanisms for robotics actuators that manifest several advantages in terms of robustness and interaction-related characteristics, the incorporation of elasticity in the actuation drive renders under-damped vibration modes and reduces the bandwidth of the system. The addition of damping principles into compliant systems can address such impediments to accuracy and stability, and enhance the passivity characteristics of the controlled compliant actuator. However, passive damping mechanisms integrated into compliant systems to exhibit user-defined passive dissipation profiles have not been realized. This paper proposes a non-linear stiffness compliant module, and introduces a novel non-linear damper which complements the elastic element. The cam-follower mechanism was employed for rendering the user-defined non-linear behaviour. While the passive compliance of the module is replicated using a curved leaf spring, the passive damping is generated by rolling/sliding motion of a rigid cylinder on an elastomer. The design of the module is described, the theoretical modelling is presented, and experimental results validating the functionality of the proposed design in dissipating under-damped oscillations are demonstrated.

[1]  Yoshihiko Nakamura,et al.  Skill of compliance with controlled charging/discharging of kinetic energy , 2002, Proceedings 2002 IEEE International Conference on Robotics and Automation (Cat. No.02CH37292).

[2]  Nikolaos G. Tsagarakis,et al.  Real-time damping estimation for variable impedance actuators , 2014, 2014 IEEE International Conference on Robotics and Automation (ICRA).

[3]  Nikolaos G. Tsagarakis,et al.  A Variable Damping module for Variable Impedance Actuation , 2012, 2012 IEEE International Conference on Robotics and Automation.

[4]  Antonio Bicchi,et al.  Compliant design for intrinsic safety: general issues and preliminary design , 2001, Proceedings 2001 IEEE/RSJ International Conference on Intelligent Robots and Systems. Expanding the Societal Role of Robotics in the the Next Millennium (Cat. No.01CH37180).

[5]  Manuel G. Catalano,et al.  Variable impedance actuators: A review , 2013, Robotics Auton. Syst..

[6]  Nikolaos G. Tsagarakis,et al.  Damping control of variable damping compliant actuators , 2015, 2015 IEEE International Conference on Robotics and Automation (ICRA).

[7]  Bruno Siciliano,et al.  A survey of robot interaction control schemes with experimental comparison , 1999 .

[8]  Jörn Malzahn,et al.  A modular compliant actuator for emerging high performance and fall-resilient humanoids , 2015, 2015 IEEE-RAS 15th International Conference on Humanoid Robots (Humanoids).

[9]  Hugh M. Herr,et al.  The effect of series elasticity on actuator power and work output: Implications for robotic and prosthetic joint design , 2006, Robotics Auton. Syst..

[10]  Jörn Malzahn,et al.  On the Sensor Design of Torque Controlled Actuators: A Comparison Study of Strain Gauge and Encoder-Based Principles , 2017, IEEE Robotics and Automation Letters.

[11]  S. Vijayakumar,et al.  Exploiting variable physical damping in rapid movement tasks , 2012, 2012 IEEE/ASME International Conference on Advanced Intelligent Mechatronics (AIM).

[12]  D. Moore,et al.  A review of hysteresis theories for elastomers , 1974 .

[13]  Mark W. Spong,et al.  Hybrid impedance control of robotic manipulators , 1988, IEEE J. Robotics Autom..

[14]  Guohui Tian,et al.  Mechanical Design and Analysis of the Novel 6-DOF Variable Stiffness Robot Arm Based on Antagonistic Driven Joints , 2016, J. Intell. Robotic Syst..

[15]  Bram Vanderborght,et al.  Bi-directional series-parallel elastic actuator and overlap of the actuation layers. , 2016, Bioinspiration & biomimetics.

[16]  Paolo Rocco,et al.  Impedance control for elastic joints industrial manipulators , 2004, IEEE Transactions on Robotics and Automation.

[17]  Paulo Flores,et al.  A Computational Approach for Cam Size Optimization of Disc Cam-Follower Mechanisms With Translating Roller Followers , 2013 .

[18]  Nevio Luigi Tagliamonte,et al.  Double actuation architectures for rendering variable impedance in compliant robots: A review , 2012 .

[19]  Sungchul Kang,et al.  Safe arm with MR-based passive compliant joints and visco-elastic covering for service robot applications , 2003, Proceedings 2003 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS 2003) (Cat. No.03CH37453).

[20]  J. A. Greenwood,et al.  The Friction of Hard Sliders on Lubricated Rubber: The Importance of Deformation Losses , 1958 .

[21]  S. Sugano,et al.  New visco-elastic mechanism design for flexible joint manipulator , 2008, 2008 IEEE/ASME International Conference on Advanced Intelligent Mechatronics.

[22]  Nikolaos G. Tsagarakis,et al.  Physical interaction detection and control of compliant manipulators equipped with friction clutches , 2014, 2014 IEEE International Conference on Robotics and Automation (ICRA).

[23]  G. Hirzinger,et al.  A new variable stiffness design: Matching requirements of the next robot generation , 2008, 2008 IEEE International Conference on Robotics and Automation.

[24]  Hugh Herr,et al.  Antagonistic active knee prosthesis. A metabolic cost of walking comparison with a variable-damping prosthetic knee , 2011, 2011 Annual International Conference of the IEEE Engineering in Medicine and Biology Society.

[25]  Hartmut Geyer,et al.  Control and evaluation of series elastic actuators with nonlinear rubber springs , 2015, 2015 IEEE/RSJ International Conference on Intelligent Robots and Systems (IROS).

[26]  Nikolaos G. Tsagarakis,et al.  A compact soft actuator unit for small scale human friendly robots , 2009, 2009 IEEE International Conference on Robotics and Automation.

[27]  Rafael R. Torrealba,et al.  Design of cam shape for maximum stiffness variability on a novel compliant actuator using differential evolution , 2016 .

[28]  Sadao Kawamura,et al.  A New Control Method Utilizing Stiffness Adjustment of Mechanical Elastic Elements for Serial Link Systems , 2007, Proceedings 2007 IEEE International Conference on Robotics and Automation.

[29]  Nikolaos G. Tsagarakis,et al.  Development and control of a series elastic actuator equipped with a semi active friction damper for human friendly robots , 2014, Robotics Auton. Syst..

[30]  J. Taylor,et al.  Playing safe? , 1989, Nursing times.

[31]  Dongjun Hyun,et al.  Variable stiffness mechanism for human-friendly robots , 2010 .

[32]  Nikos G. Tsagarakis,et al.  Dynamics and Control of an Anthropomorphic Compliant Arm Equipped With Friction Clutches , 2016, IEEE/ASME Transactions on Mechatronics.

[33]  Gianluca Palli,et al.  Design of a Variable Stiffness Actuator Based on Flexures , 2011 .

[34]  Alin Albu-Schäffer,et al.  A model-free approach to vibration suppression for intrinsically elastic robots , 2014, 2014 IEEE International Conference on Robotics and Automation (ICRA).

[35]  John Kenneth Salisbury,et al.  Playing it safe [human-friendly robots] , 2004, IEEE Robotics & Automation Magazine.

[36]  Nikolaos G. Tsagarakis,et al.  Enhanced physical interaction performance for compliant joint manipulators using proxy-based Sliding Mode Control , 2014, 2014 11th International Conference on Informatics in Control, Automation and Robotics (ICINCO).

[37]  Valentin L. Popov Rigorous Treatment of Contact Problems – Hertzian Contact , 2010 .

[38]  Nevio Luigi Tagliamonte,et al.  Design of a rotary passive viscoelastic joint for wearable robots , 2011, 2011 IEEE International Conference on Rehabilitation Robotics.

[39]  Jerry Pratt,et al.  Series elastic actuators for high fidelity force control , 2002 .

[40]  Nikolaos G. Tsagarakis,et al.  Variable stiffness actuators: The user’s point of view , 2015, Int. J. Robotics Res..

[41]  David Tabor,et al.  Hysteresis losses in rolling and sliding friction , 1961, Proceedings of the Royal Society of London. Series A. Mathematical and Physical Sciences.

[42]  Jae-Bok Song,et al.  Safe link mechanism based on nonlinear stiffness for collision safety , 2008 .

[43]  Hongbo Zeng,et al.  Fundamentals of Surface Adhesion, Friction, and Lubrication , 2013 .

[44]  Harold A. Rothbart,et al.  Mechanical design handbook : measurement, analysis, and control of dynamic systems , 2006 .