Development of a Dual-Axis Convective Gyroscope With Low Thermal-Induced Stress Sensing Element

This paper describes the design, simulation, and fabrication of a dual-axis gyroscope, whose working principle is based on the thermal convective and thermoresistive effects in lightly doped p-type silicon. The sensor configuration consists of a piezoelectric pump and a microthermal sensing element that is packaged in an aluminum case with a diameter of 14 mm and a length of 25 mm. The novel structure of the sensing element reduces the thermal-induced stress up to 89% as compared with the previous design. The sensor has been fabricated by micro- electromechanical systems technology, and completely packaged and characterized. The measured sensitivities of the gyroscope for the X-axis and Y-axis were 0.082 and 0.078 mV/deg/s, respectively. The cross sensitivities between the two input axes were less than 0.26%, and the nonlinearity was smaller than 0.5% full scale in the range of plusmn200deg/s. The resolution was 0.2deg/s at a measurement frequency of 1 Hz. The noise equivalent rate was 0.18deg/s/radicHz, which is equivalent to an angle random walk of 10.8deg/radich in a 65-Hz bandwidth. The offset drift was 360deg/h in 12-h measurement.

[1]  F. Hooge 1/ƒ noise is no surface effect , 1969 .

[2]  F. Hooge,et al.  Lattice scattering causes 1/ƒ noise , 1978 .

[3]  J. Burdess,et al.  The Theory of a Piezoelectric Disc Gyroscope , 1986, IEEE Transactions on Aerospace and Electronic Systems.

[4]  A. Chapman Fundamentals of heat transfer , 1987 .

[5]  W.M. Chapman Knowledge acquisition of manufacturing descriptions , 1988, Fifth IEEE/CHMT International Electronic Manufacturing Technology Symposium, 1988, 'Design-to-Manufacturing Transfer Cycle.

[6]  Jan Söderkvist Design of a solid-state gyroscopic sensor made of quartz , 1990 .

[7]  J. Bernstein,et al.  A micromachined comb-drive tuning fork rate gyroscope , 1993, [1993] Proceedings IEEE Micro Electro Mechanical Systems.

[8]  M. W. Putty A Maicromachined vibrating ring gyroscope , 1994 .

[9]  Y. Mochida,et al.  A micromachined vibrating gyroscope , 1995 .

[10]  V. Vorperian,et al.  Silicon Bulk Micromachined Vibratory Gyroscope , 1996 .

[11]  T. Fujita,et al.  Analysis of a highly sensitive silicon gyroscope with cantilever beam as vibrating mass , 1996 .

[12]  M. Gretillat,et al.  A silicon micromachined vibrating gyroscope with piezoresistive detection and electromagnetic excitation , 1996, Proceedings of Ninth International Workshop on Micro Electromechanical Systems.

[13]  Barry Goldstein,et al.  Silicon bulk micromachined vibratory gyroscope for microspacecraft , 1996, Optics & Photonics.

[14]  K. Park,et al.  Laterally oscillated and force-balanced micro vibratory rate gyroscope supported by fish hook shape springs , 1997, Proceedings IEEE The Tenth Annual International Workshop on Micro Electro Mechanical Systems. An Investigation of Micro Structures, Sensors, Actuators, Machines and Robots.

[15]  H. Seppa,et al.  A bulk micromachined silicon angular rate sensor , 1997, Proceedings of International Solid State Sensors and Actuators Conference (Transducers '97).

[16]  Y. Oh,et al.  A surface-micromachined tunable vibratory gyroscope , 1997, Proceedings IEEE The Tenth Annual International Workshop on Micro Electro Mechanical Systems. An Investigation of Micro Structures, Sensors, Actuators, Machines and Robots.

[17]  H. Seidel,et al.  Silicon angular rate sensor for automotive applications with piezoelectric drive and piezoresistive read-out , 1997, Proceedings of International Solid State Sensors and Actuators Conference (Transducers '97).

[18]  S. O. Choi,et al.  Dual-axis microgyroscope with closed-loop detection , 1998, Proceedings MEMS 98. IEEE. Eleventh Annual International Workshop on Micro Electro Mechanical Systems. An Investigation of Micro Structures, Sensors, Actuators, Machines and Systems (Cat. No.98CH36176.

[19]  K. Najafi,et al.  Design and fabrication of high-performance polysilicon vibrating ring gyroscope , 1998, Proceedings MEMS 98. IEEE. Eleventh Annual International Workshop on Micro Electro Mechanical Systems. An Investigation of Micro Structures, Sensors, Actuators, Machines and Systems (Cat. No.98CH36176.

[20]  Farrokh Ayazi,et al.  Micromachined inertial sensors , 1998, Proc. IEEE.

[21]  Takayuki Fujita,et al.  Disk-shaped bulk micromachined gyroscope with vacuum sealing , 2000 .

[22]  E. Stenzel,et al.  Tuning fork silicon angular rate sensor with enhanced performance for automotive applications , 2000 .

[23]  Zhihong Li,et al.  A bulk micromachined vibratory lateral gyroscope fabricated with wafer bonding and deep trench etching , 2000 .

[24]  G. Schmidt,et al.  Inertial sensor technology trends , 2001 .

[25]  J. S. Yang,et al.  A new ceramic tube piezoelectric gyroscope , 2003 .

[26]  Yuelin Wang,et al.  System modelling of a vibratory micromachined gyroscope with bar structure , 2003 .

[27]  F. Hooge 1/f noise sources , 1994 .

[28]  Yuelin Wang,et al.  A novel bulk micromachined gyroscope with slots structure working at atmosphere , 2003 .

[29]  Jack Chen,et al.  Development and characterization of surface micromachined, out-of-plane hot-wire anemometer , 2003 .

[30]  Andrei M. Shkel,et al.  Structural design and experimental characterization of torsional micromachined gyroscopes with non-resonant drive mode , 2004 .

[31]  Zhiyong Xiao,et al.  Design and fabrication of a microfluid angular rate sensor , 2005, 18th IEEE International Conference on Micro Electro Mechanical Systems, 2005. MEMS 2005..

[32]  R. Zhu,et al.  A MEMS hybrid inertial sensor based on convection heat transfer , 2005, The 13th International Conference on Solid-State Sensors, Actuators and Microsystems, 2005. Digest of Technical Papers. TRANSDUCERS '05..

[33]  J. Dong,et al.  A High Yield Rate MEMS Gyroscope with a Packaged SiOG Process , 2005 .

[34]  H. Kumagai,et al.  A dual axis gas gyroscope utilizing low-doped silicon thermistor , 2005, 18th IEEE International Conference on Micro Electro Mechanical Systems, 2005. MEMS 2005..

[35]  S. E. Alper,et al.  High-Performance SOI-MEMS Gyroscope with Decoupled Oscillation Modes , 2006, 19th IEEE International Conference on Micro Electro Mechanical Systems.

[36]  T. Shiozawa,et al.  Adual Axis Gas Gyroscope Based on Convective and Thermo-Resistive Effects in Silicon with Low Thermal-Induced Stress Sensing Element , 2006, 19th IEEE International Conference on Micro Electro Mechanical Systems.

[37]  S. E. Alper,et al.  Ultra-Thick and High-Aspect-Ratio Nickel Microgyroscope Using EFAB TM Multi-Layer Additive Electroforming , 2006, 19th IEEE International Conference on Micro Electro Mechanical Systems.

[38]  K. Maenaka,et al.  Novel Solid Micro-Gyroscope , 2006, 19th IEEE International Conference on Micro Electro Mechanical Systems.

[39]  Weileun Fang,et al.  Design and simulation of a dual-axis sensing decoupled vibratory wheel gyroscope , 2006 .