Reliability Evaluation of Drivetrains: Challenges for Off‐ Highway Machines

Downtime of mobile machinery used in fields like construction, earthmoving or mining usually leads to an instant halt of an entire process and can even endanger entire operations. To meet the customer’s requirement for high availabilities of their equipment, safeguarding the reliability of overall systems and components is necessary. Since life expectancy of systems and its components strongly depends on the experienced load history, this information needs to be available as accurately as possible to allow reliable lifetime calculation results. Due to the wide range of machines and applications of off‐ highway machines, determining representative loads is especially challenging. The challenges, in determining both load cycles for the entire system and local component loads, are discussed in this work, along with approaches to face them. Additionally, a method is described, which allows users to quantitatively calculate life expectancy of technical systems in both the concept phase and the later stages of the product life cycle. In the end, two examples are presented in which exemplary challenges are faced.