Triangular mesh offset for generalized cutter

In 3-axis NC (Numerical Control) machining, various cutters are used and the offset compensation for these cutters is important for a gouge free tool path generation. This paper introduces triangular mesh offset method for a generalized cutter defined based on the APT (Automatically Programmed Tools) definition or parametric curve. An offset vector is computed according to the geometry of a cutter and the normal vector of a part surface. A triangular mesh is offset to the CL (Cutter Location) surface by multiple normal vectors of a vertex and the offset vector computation method. A tool path for a generalized cutter is generated on the CL surface, and the machining test shows that the proposed offset method is useful for the NC machining.

[1]  D. Ross Computer-aided design , 1961, CACM.

[2]  Sang C. Park Sculptured surface machining using triangular mesh slicing , 2004, Comput. Aided Des..

[3]  Byoung Kyu Choi,et al.  Ball-end cutter interference avoidance in NC machining of sculptured surfaces , 1989 .

[4]  Hayong Shin,et al.  Self-intersection Removal in Triangular Mesh Offsetting , 2003 .

[5]  H.-T. Yau,et al.  Numerical control machining of triangulated sculptured surfaces in a stereo lithography format with a generalized cutter , 2004 .

[6]  Min-Yang Yang,et al.  Offset Triangular Mesh Using the Multiple Normal Vectors of a Vertex , 2004 .

[7]  Bahattin Koc,et al.  Non-uniform offsetting and hollowing objects by using biarcs fitting for rapid prototyping processes , 2002, Comput. Ind..

[8]  B. G. Prakash,et al.  Computing non-self-intersecting offsets of NURBS surfaces , 2002, Comput. Aided Des..

[9]  Malgorzata A. Kulczycka,et al.  Qualitative and quantitative comparisons of B-spline offset surface approximation methods , 2002, Comput. Aided Des..

[10]  Brent Stucker,et al.  A 3D surface offset method for STL‐format models , 2003 .

[11]  K. M. Yu,et al.  Implementation and evaluation of thin-shell rapid prototype , 1998 .

[12]  Kai Tang,et al.  Offsetting surface boundaries and 3-axis gouge-free surface machining , 1995, Comput. Aided Des..

[13]  J. S. Hwang Interference-free tool-path generation in the NC machining of parametric compound surfaces , 1992, Comput. Aided Des..

[14]  Dong-Soo Kim,et al.  A new curve-based approach to polyhedral machining , 2002, Comput. Aided Des..

[15]  Robert B. Jerard,et al.  C-space approach to tool-path generation for die and mould machining , 1997, Comput. Aided Des..

[16]  Masatomo Inui,et al.  Fast inverse offset computation using polygon rendering hardware , 2003, Comput. Aided Des..

[17]  Kyu-Yeul Lee,et al.  Remeshing into normal meshes with boundaries using subdivision , 2003, Comput. Ind..