Reliability assessment of wind turbine bearing based on the degradation-Hidden-Markov model

Wind power develops very quickly in last decade to overcome the energy crisis and environment crisis. Mechanical components of wind turbines usually have characteristic with performance degradation that results in the declining reliability over time. Generally, the reliability data of equipment come from statistical analysis based on extensive experiments and operations. However, wind turbines, as expensive large-scale equipment with long lifetime, face with the dilemma of lacking enough statistical data, and leads to insufficiency reliability data for field operations and thus results in frequent wind turbine faults. A new reliability assessment method based on Hidden-Markov model considering performance degradation, called degradation-Hidden-Markov model, is proposed in this paper. The performance degradation rule of wind turbine component is derived using the monitoring data of performance parameters. Hidden-Markov model is improved by the performance degradation rule of the component to create a new time-correlated state transition probability matrix with degradation feature. The reliability curve is obtained using the state probabilities of the degradation-Hidden-Markov model. Thus, the presented method realizes the reliability assessment of component based on small sample data of wind turbine. Finally, the reliability assessment of a gearbox bearing of a 1.5 MW wind turbine by the degradation-Hidden-Markov model proves its validity.

[1]  Tongdan Jin,et al.  Condition based maintenance optimization for wind power generation systems under continuous monitoring , 2011 .

[2]  Bingsen Wang,et al.  A review of the state-of-the-art in wind-energy reliability analysis , 2018 .

[3]  Dong Hyawn Kim,et al.  Reliability analysis of offshore wind turbine support structures under extreme ocean environmental loads , 2015 .

[4]  Peter Tavner,et al.  Reliability analysis for wind turbines with incomplete failure data collected from after the date of initial installation , 2009, Reliab. Eng. Syst. Saf..

[5]  Wenxian Yang,et al.  Ageing assessment of a wind turbine over time by interpreting wind farm SCADA data , 2018 .

[6]  Peter Tavner,et al.  Condition Monitoring for Device Reliability in Power Electronic Converters: A Review , 2010, IEEE Transactions on Power Electronics.

[7]  Tadeusz Uhl,et al.  Condition monitoring and fault detection in wind turbines based on cointegration analysis of SCADA data , 2018 .

[8]  Enrico Zio,et al.  Reliability assessment of generic geared wind turbines by GTST-MLD model and Monte Carlo simulation , 2015 .

[9]  Peter Tavner,et al.  Reliability analysis for wind turbines , 2007 .

[10]  Torgeir Moan,et al.  On long-term fatigue damage and reliability analysis of gears under wind loads in offshore wind turbine drivetrains , 2014 .

[11]  Mayorkinos Papaelias,et al.  Identification of critical components of wind turbines using FTA over the time , 2016 .

[12]  Ton Vrouwenvelder,et al.  Optimization of Steel Monopod-Offshore-Towers Under Probabilistic Constraints , 2010 .

[13]  Mayorkinos Papaelias,et al.  Wind turbine reliability analysis , 2013 .

[14]  Ricardo Vasquez Padilla,et al.  Measuring reliability of hybrid photovoltaic-wind energy systems: A new indicator , 2017 .

[15]  A. P. Ribaric,et al.  An improved-accuracy method for fatigue load analysis of wind turbine gearbox based on SCADA , 2018 .

[16]  Hai Sun,et al.  Risk assessment of floating offshore wind turbine based on correlation-FMEA , 2017 .

[17]  Iain Staffell,et al.  How does wind farm performance decline with age , 2014 .

[18]  John Dalsgaard Sørensen,et al.  Uncertainty in wind climate parameters and their influence on wind turbine fatigue loads , 2016 .

[19]  Bin Wang,et al.  Condition monitoring of a wind turbine drive train based on its power dependant vibrations , 2017, Renewable Energy.

[20]  Peter Tavner,et al.  Failure Modes and Effects Analysis (FMEA) for wind turbines. , 2010 .

[21]  Matthew A. Lackner,et al.  Perturbation methods for the reliability analysis of wind-turbine blade failure due to flutter , 2016 .

[22]  Lawrence R. Rabiner,et al.  A tutorial on hidden Markov models and selected applications in speech recognition , 1989, Proc. IEEE.

[23]  Hongwei Liu,et al.  Fault analysis of wind turbines in China , 2016 .

[24]  Xu Zhang,et al.  Floating offshore wind turbine reliability analysis based on system grading and dynamic FTA , 2016 .

[25]  Mayorkinos Papaelias,et al.  Condition monitoring of wind turbines: Techniques and methods , 2012 .

[26]  G. Mandic,et al.  Active Torque Control for Gearbox Load Reduction in a Variable-Speed Wind Turbine , 2012, IEEE Transactions on Industry Applications.

[27]  Per Edström,et al.  Wind turbine performance decline in Sweden , 2017 .

[28]  Peter Tavner,et al.  Study of Effects of Weather & Location on Wind Turbine Failure Rates , 2010 .

[29]  Pedro André Carvalho Rosas,et al.  Prognostic techniques applied to maintenance of wind turbines: a concise and specific review , 2018 .

[30]  Zhao Hongshan Maintenance decision policy of wind-power generator gearbox bearings based on proportional hazards model , 2011 .