Sub-modelling for the ratchetting failure of insulated rail joints

Insulated rail joints are critical for train safety as they control electrical signalling systems; unfortunately they exhibit excessive ratchetting of the railhead near the endpost insulators. This paper reports a three-dimensional global model of these joints under wheel–rail contact pressure loading and a sub-model examining the ratchetting failures of the railhead. The sub-model employs a non-linear isotropic–kinematic elastic–plastic material model and predicts stress/strain levels in the localised railhead zone adjacent to the endpost which is placed in the air gap between the two rail ends at the insulated rail joint. The equivalent plastic strain plot is utilised to capture the progressive railhead damage adequately. Associated field and laboratory testing results of damage to the railhead material suggest that the simulation results are reasonable.

[1]  Xuesong Jin,et al.  Contact-impact stress analysis of rail joint region using the dynamic finite element method , 2005 .

[2]  M. Abdel-Karim,et al.  An evaluation for several kinematic hardening rules on prediction of multiaxial stress-controlled ratchetting , 2010 .

[3]  Huseyin Sehitoglu,et al.  Modeling of cyclic ratchetting plasticity, part i: Development of constitutive relations , 1996 .

[4]  Guozheng Kang,et al.  Constitutive model for uniaxial transformation ratchetting of super-elastic NiTi shape memory alloy at room temperature , 2010 .

[5]  David A. Dillard,et al.  Using standard adhesion tests to characterize performance of material system options for insulated rail joints , 2011 .

[6]  Guozheng Kang,et al.  A multiaxial stress-based fatigue failure model considering ratchetting–fatigue interaction , 2010 .

[7]  Yung-Chuan Chen,et al.  Effects of insulated rail joint on the wheel/rail contact stresses under the condition of partial slip , 2006 .

[8]  Jonas W. Ringsberg,et al.  Cyclic ratchetting and failure of a pearlitic rail steel , 2000 .

[9]  Nirmal Kumar Mandal,et al.  Shakedown stress analysis of insulated rail joint (IRJ) , 2009 .

[10]  Jao-Hwa Kuang,et al.  Contact stress variations near the insulated rail joints , 2002 .

[11]  M. Abdel-Karim,et al.  Effect of elastic modulus variation during plastic deformation on uniaxial and multiaxial ratchetting simulations , 2011 .

[12]  Jean-Louis Chaboche,et al.  Viscoplastic constitutive equations of combustion chamber materials including cyclic hardening and dynamic strain aging , 2013 .

[13]  Jens C. O. Nielsen,et al.  Prediction of dynamic train–track interaction and subsequent material deterioration in the presence of insulated rail joints , 2006 .

[14]  J. Chaboche,et al.  Mechanics of Solid Materials , 1990 .

[15]  Huseyin Sehitoglu,et al.  Modeling of cyclic ratchetting plasticity, Part II: Comparison of model simulations with experiments , 1996 .

[16]  Akhtar S. Khan,et al.  Cyclic multiaxial and shear finite deformation responses of OFHC Cu. Part II: An extension to the KHL model and simulations , 2010 .

[17]  Jean-Louis Chaboche,et al.  On some modifications of kinematic hardening to improve the description of ratchetting effects , 1991 .

[18]  Manicka Dhanasekar,et al.  Flexural behaviour of bonded-bolted butt joints due to bolt looseness , 2007, Adv. Eng. Softw..

[19]  M. Abdel-Karim,et al.  Modified kinematic hardening rules for simulations of ratchetting , 2009 .

[20]  Manicka Dhanasekar,et al.  Performance of square and inclined insulated rail joints based on field strain measurements , 2011 .

[21]  Allan F. Bower,et al.  Cyclic hardening properties of hard-drawn copper and rail steel , 1989 .

[22]  Anders Ekberg,et al.  Numerical study of the mechanical deterioration of insulated rail joints , 2009 .

[23]  Jean-Louis Chaboche,et al.  A review of some plasticity and viscoplasticity constitutive theories , 2008 .

[24]  Manicka Dhanasekar,et al.  Dynamic finite element analysis of the wheel rail interaction adjacent to the insulated rail joints , 2006 .

[25]  R H Plaut,et al.  Analysis of tapered, adhesively bonded, insulated rail joints , 2007 .

[26]  Yung-Chuan Chen,et al.  The effect of proximity of a rail end in elastic-plastic contact between a wheel and a rail , 2003 .

[27]  David A. Dillard,et al.  Finite element analysis of bonded insulated rail joints , 2008 .

[28]  J. Chaboche Constitutive equations for cyclic plasticity and cyclic viscoplasticity , 1989 .

[29]  A. F. Bower,et al.  Shakedown, Residual Stress and Plastic Flow in Repeated Wheel-Rail Contact , 1993 .

[30]  Xuesong Jin,et al.  Dynamic stress analysis of rail joint with height difference defect using finite element method , 2007 .