Advances in clinkering technology of calcium sulfoaluminate cement

A new method for producing calcium sulfoaluminate (CS¯A) clinkers is described. Sulfur is introduced from the gas phase as sulfur dioxide and oxygen and reacts with solids during clinkerisation. In this paper, the laboratory experiments are described and thermodynamic calculations are presented. The sulfur-containing phases ye'elimite and ternesite were stabilised together with belite to produce clinkers with various mineralogies. The influences of temperature and sulfur dioxide partial pressure were analysed and their effect on the formation of undesirable anhydrite and gehlenite was examined. The process by which a potentially hazardous waste material such as sulfur can be used as raw material, and possibly as fuel, to form CS¯A cements, is shown to be successful.

[1]  A. Jephcoat,et al.  A correction for powder diffraction peak asymmetry due to axial divergence , 1994 .

[2]  T. I. Barry,et al.  Calculations of Portland cement clinkering reactions , 2000 .

[3]  M. N. Bannerman,et al.  Stability of ternesite and the production at scale of ternesite-based clinkers , 2017 .

[4]  F. P. Glasser,et al.  Role of sulphates in cement clinkering: The calcium silicosulphate phase , 1978 .

[5]  Theodore Hanein,et al.  Thermodynamics of Portland Cement Clinkering , 2015 .

[6]  Mohammed S. Imbabi,et al.  Lowering the carbon footprint and energy consumption of cement production: A novel Calcium SulfoAluminate cement production process , 2016 .

[7]  R. J. Hill,et al.  Rietveld crystal structure refinements, crystal chemistry and calculated powder diffraction data for the polymorphs of dicalcium silicate and related phases , 1995 .

[8]  J. Greneche,et al.  Characterisation of iron inclusion during the formation of calcium sulfoaluminate phase , 2010 .

[9]  Á. G. Torre,et al.  Pseudocubic Crystal Structure and Phase Transition in Doped Ye’elimite , 2014 .

[10]  G. Will,et al.  Charge density in anhydrite, CaSO4, from X-ray and neutron diffraction measurements , 1980 .

[11]  Dan Boström,et al.  On the phase chemistry of Portland cement clinker , 2015 .

[12]  K. Scrivener,et al.  Phase compositions and equilibria in the CaO–Al2O3–Fe2O3–SO3 system, for assemblages containing ye'elimite and ferrite Ca2(Al,Fe)O5 , 2013 .

[13]  H. Hirao,et al.  A review of alternative approaches to the reduction of CO2 emissions associated with the manufacture of the binder phase in concrete , 2015 .

[14]  Alan Dinsdale,et al.  MTDATA - thermodynamic and phase equilibrium software from the National Physical Laboratory , 2002 .

[15]  E. Tillmanns,et al.  Ternesite, Ca5(SiO4)2SO4, a new mineral from the Ettringer Bellerberg/Eifel, Germany , 1997 .

[16]  Gunnar Eriksson,et al.  FactSage thermochemical software and databases , 2002 .

[17]  J. Bass,et al.  Orthorhombic perovskite CaTiO3 and CdTiO3: structure and space group , 1987 .

[18]  W. A. Dollase,et al.  Correction of intensities for preferred orientation in powder diffractometry: application of the March model , 1986 .

[19]  S. J. Louisnathan Refinement of the crystal structure of a natural gehlenite, Ca 2 Al(Al,Si) 2 O 7 , 1971 .

[20]  W. Hörkner,et al.  Zur kristallstruktur von CaAl2O4 , 1976 .

[21]  Theodore Hanein,et al.  Phase Compatibility in the System CaO–SiO2–Al2O3–SO3–Fe2O3 and the Effect of Partial Pressure on the Phase Stability , 2017 .

[22]  S. Geller,et al.  The crystal structure of brownmillerite, Ca2FeAlO5 , 1971 .

[23]  Matias Eriksson,et al.  Modelling the cement process and cement clinker quality , 2014 .

[24]  Viktor Mechtcherine,et al.  Effect of superabsorbent polymers (SAP) on the freeze–thaw resistance of concrete: results of a RILEM interlaboratory study , 2016, Materials and Structures.

[25]  J. Ideker,et al.  Advances in alternative cementitious binders , 2011 .

[26]  A. Ayuela,et al.  Structure, Atomistic Simulations, and Phase Transition of Stoichiometric Yeelimite , 2013 .

[27]  Donald E. Macphee,et al.  A physico-chemical basis for novel cementitious binders , 2011 .

[28]  E. Gartner Industrially interesting approaches to “low-CO2” cements ☆ , 2004 .

[29]  Jerome B. Hastings,et al.  Rietveld refinement of Debye–Scherrer synchrotron X‐ray data from Al2O3 , 1987 .

[30]  Mohammed S. Imbabi,et al.  Production of belite calcium sulfoaluminate cement using sulfur as a fuel and as a source of clinker sulfur trioxide: pilot kiln trial , 2016 .