Experimental study of defrosting control method based on image processing technology for air source heat pumps

Abstract Air source heat pump (ASHP) technology is widely accepted as a heating and cooling source for the merits of energy saving and environmental protection. However, the mal-defrosting phenomenon caused by indirect-measurement-based defrosting control method is a prominent concern. To avoid mal-defrosting phenomena, Temperature-Humidity-Image (T-H-I) method, a novel defrosting control method based on image processing technology was proposed in this paper. Frost visual characteristics were quantified by image preprocessing, grayscale conversion and multi-threshold segmentation technology. Non-frosting zone, moderate frosting zone and severe frosting zone were distinguished. The frosting coefficient P was introduced to evaluate the degree of frosting. Optimal criterion judgment for defrosting initiation (P1 = 0.3) and termination (P2 = 0.05) was determined and its applicability was verified under various environmental conditions. Both the performance of the commonly used Temperature-Time (T-T) method and the T-H-I method were investigated. The results show that 'belated defrosting' and 'unnecessary defrosting' phenomena are inevitably found under the T-T method due to the lack of direct control information, while the T-H-I method could detect the formation of frost layer directly, thus making more reasonable defrosting decisions. The proposed T-H-I method demonstrates obvious advantages in avoiding mal-defrosting phenomena and therefore has a promising application prospect in ASHP technology.

[1]  Mengjie Song,et al.  Defrosting start control strategy optimization for an air source heat pump unit with the frost accumulation and melted frost downwards flowing considered , 2019, Sustainable Cities and Society.

[2]  Shiming Deng,et al.  Application of TOPSIS method in evaluating the effects of supply vane angle of a task/ambient air conditioning system on energy utilization and thermal comfort , 2016 .

[3]  Liang Cai,et al.  Study on restraining frost growth at initial stage by hydrophobic coating and hygroscopic coating , 2011 .

[4]  Sung Tack Ro,et al.  An experimental study of frost formation on a horizontal cylinder under cross flow , 2001 .

[5]  Sm Deng,et al.  Developing a new frosting map to guide defrosting control for air-source heat pump units , 2015 .

[6]  Ying Wang,et al.  Experimental investigation of the performance of microchannel heat exchangers with a new type of fin under wet and frosting conditions , 2015 .

[7]  Dennis L. O'Neal,et al.  Defrost cycle performance for an air-source heat pump with a scroll and a reciprocating compressor , 1995 .

[8]  Zhongliang Liu,et al.  Experimental and theoretical investigations of the fractal characteristics of frost crystals during frost formation process , 2012 .

[9]  Xianting Li,et al.  Application of smart models for prediction of the frost layer thickness on vertical cryogenic surfaces under natural convection , 2017 .

[10]  Yujiro Hayashi,et al.  Study of Frost Properties Correlating With Frost Formation Types , 1977 .

[11]  Zhenqian Chen,et al.  Experimental study on instantaneously shedding frozen water droplets from cold vertical surface by ultrasonic vibration , 2014 .

[12]  Wei Wang,et al.  Performance evaluation of air source heat pump under unnecessary defrosting phenomena for nine typical cities in China , 2017 .

[13]  Mustafa Inalli,et al.  A techno-economic comparison of ground-coupled and air-coupled heat pump system for space cooling , 2007 .

[14]  Minglu Qu,et al.  Improving the frosting and defrosting performance of air source heat pump units: review and outlook , 2017 .

[15]  Jaehong Kim,et al.  A combined Dual Hot-Gas Bypass Defrosting method with accumulator heater for an air-to-air heat pump in cold region , 2015 .

[16]  Xian-min Guo,et al.  Experimental study on frost growth and dynamic performance of air source heat pump system , 2008 .

[17]  Wei Wang,et al.  A novel Temperature–Humidity–Time defrosting control method based on a frosting map for air-source heat pumps , 2015 .

[18]  Ji-Young Jang,et al.  Continuous heating of an air-source heat pump during defrosting and improvement of energy efficiency , 2013 .

[19]  Dong Rip Kim,et al.  Microscopic observation of frost behaviors at the early stage of frost formation on hydrophobic surfaces , 2016 .

[20]  M. Mohanraj,et al.  Applications of artificial neural networks for refrigeration, air-conditioning and heat pump systems—A review , 2012, Renewable and Sustainable Energy Reviews.

[21]  Mahmood Yaghoubi,et al.  Experimental study of frost formation on a fin-and-tube heat exchanger by natural convection , 2014 .

[22]  Minglu Qu,et al.  A novel defrosting control method based on the degree of refrigerant superheat for air source heat pumps , 2013 .

[23]  Guangcai Gong,et al.  Experimental investigation on an air source heat pump unit with a three-circuit outdoor coil for its reverse cycle defrosting termination temperature , 2017 .

[24]  Xiaosong Zhang,et al.  Effects of surface characteristic on frosting and defrosting behaviors of fin-tube heat exchangers , 2015 .

[25]  Wei Wang,et al.  Characteristics of an air source heat pump with novel photoelectric sensors during periodic frost–defrost cycles , 2013 .

[26]  Deng Shiming,et al.  Termination Control Temperature Study for an Air Source Heat Pump Unit during Its Reverse Cycle Defrosting , 2017 .

[27]  Koji Matsumoto,et al.  Measurement on nano scale by scanning probe microscope for obtaining real ice adhesion force. , 2014 .

[28]  Yi Jiang,et al.  Local variation of frost layer thickness and morphology , 2006 .

[29]  Savvas A. Tassou,et al.  Frost formation and defrost control parameters for open multideck refrigerated food display cabinets , 2001 .

[30]  Min-Soo Kim,et al.  Determination of defrosting start time in an air-to-air heat pump system by frost volume calculation method , 2018, International Journal of Refrigeration.

[31]  Chaobin Dang,et al.  Review of restraint frost method on cold surface , 2017 .

[32]  Wei Wang,et al.  Operating performances of an ASHP unit operated in a mild and humid region using tube-encircled photoelectric sensor based defrosting initiation strategy , 2018, Energy and Buildings.

[33]  Ju-Suk Byun,et al.  The application of photo-coupler for frost detecting in an air-source heat pump , 2006 .

[34]  Mengjie Song,et al.  Review on the measurement and calculation of frost characteristics , 2018, International Journal of Heat and Mass Transfer.

[35]  Wei Wang,et al.  Field test study of a novel defrosting control method for air-source heat pumps by applying tube encircled photoelectric sensors , 2016 .

[36]  Carey J. Simonson,et al.  A review of frosting in air-to-air energy exchangers , 2014 .

[37]  Guang Ouyang,et al.  Experimental investigation of frost formation on a parallel flow evaporator , 2011 .

[38]  Shiming Deng,et al.  Review on improvement for air source heat pump units during frosting and defrosting , 2018 .

[39]  YU Wei-ping Experimental Study and Fractal Analysis of Ice Crystal Structure at Initial Period of Frost Formation , 2007 .

[40]  Min-Hwan Kim,et al.  Determination method of defrosting start-time based on temperature measurements , 2015 .

[41]  Ni Long,et al.  An experimental study on the operating performance of a novel reverse-cycle hot gas defrosting method for air source heat pumps , 2011 .

[42]  Shiming Deng,et al.  An experimental study on defrosting heat supplies and energy consumptions during a reverse cycle defrost operation for an air source heat pump , 2012 .

[43]  R. Morgan,et al.  Ice detection in heat pumps and coolers , 1978 .

[44]  Judith Evans,et al.  Refrigerant flow instability as a means to predict the need for defrosting the evaporator in a retail display freezer cabinet , 2008 .

[45]  Wenjin Wang,et al.  Performances of air source heat pump system for a kind of mal-defrost phenomenon appearing in moderate climate conditions , 2013 .

[46]  Jing Xiao,et al.  Field test investigation of the characteristics for the air source heat pump under two typical mal-defrost phenomena , 2011 .