Adaptive partitioning PCA model for improving fault detection and isolation

Abstract In chemical process, a large number of measured and manipulated variables are highly correlated. Principal component analysis (PCA) is widely applied as a dimension reduction technique for capturing strong correlation underlying in the process measurements. However, it is difficult for PCA based fault detection results to be interpreted physically and to provide support for isolation. Some approaches incorporating process knowledge are developed, but the information is always shortage and deficient in practice. Therefore, this work proposes an adaptive partitioning PCA algorithm entirely based on operation data. The process feature space is partitioned into several sub-feature spaces. Constructed sub-block models can not only reflect the local behavior of process change, namely to grasp the intrinsic local information underlying the process changes, but also improve the fault detection and isolation through the combination of local fault detection results and reduction of smearing effect. The method is demonstrated in TE process, and the results show that the new method is much better in fault detection and isolation compared to conventional PCA method.