Microstructure and mechanical properties of Al2O3–YSZ and Al2O3–YAG directionally solidified eutectic plates

Abstract Plates of Al 2 O 3 –YSZ and Al 2 O 3 –YAG eutectic composition with a thickness from 0.1 to 1 mm were prepared by directional solidification using a diode laser stack. The melt processed regions of plates exhibited colony microstructure consisting of finely dispersed phases. Due to the curved shape of the melted pool, the growth rate depends on the distance to the surface plate, decreasing from top to bottom. In this way, the microstructure characteristic length changes as a function of the distance to the plate surface. Vickers indentations and piezo-spectroscopy measurements were done on longitudinal and transverse cross-sections of the samples at different depths. From these measurements, we concluded that the Vickers hardness ( H V ), indentation fracture toughness ( K IC ) and residual stresses ( σ h ) of the plates were mainly independent from the distance to the surface. The mean values that we obtained in the Al 2 O 3 –YSZ plates were H V  = 16 GPa, K IC  = 4.2 MPa m 1/2 and σ h  = −0.33 GPa, and in the Al 2 O 3 –YAG plates were H V  = 16 GPa, K IC  = 2.0 MPa m 1/2 , and σ h  = −0.1 GPa. These values are similar to those found in directionally solidified eutectic rods.

[1]  M. Laguna-Bercero,et al.  Directionally solidified calcia stabilised zirconia–nickel oxide plates in anode supported solid oxide fuel cells , 2004 .

[2]  J. Llorca,et al.  Microstructure and Physical Properties of CaF_2–MgO Eutectics Produced by the Bridgman Method , 2000 .

[3]  Serene C. Farmer,et al.  Tensile strength and microstructure of Al2O3–ZrO2 hypo-eutectic fibers , 2002 .

[4]  J. Llorca,et al.  Mechanical properties of directionally solidified Al2O3–ZrO2(Y2O3) eutectics , 2001 .

[5]  M. Hojo,et al.  Deformation and fracture behavior of an Al2O3/YAG composite from room temperature to 2023 K , 2001 .

[6]  B. Chalmers Principles of Solidification , 1964 .

[7]  J. Llorca,et al.  Piezospectroscopic Study of Residual Stresses in Al2O3–ZrO2 Directionally Solidified Eutectics , 2004 .

[8]  Jenn‐Ming Yang,et al.  Fracture behavior of directionally solidified Y3Al5O12/Al2O3 eutectic fiber , 1996 .

[9]  D. Clarke,et al.  Determination of fibre strength distributions from bundle tests using optical luminescence spectroscopy , 1997, Proceedings of the Royal Society of London. Series A: Mathematical, Physical and Engineering Sciences.

[10]  D. Hasselman,et al.  Evaluation ofKIc of brittle solids by the indentation method with low crack-to-indent ratios , 1982 .

[11]  David R. Clarke,et al.  Polarization Dependence of the Cr3+ R‐Line Fluorescence from Sapphire and Its Application to Crystal Orientation and Piezospectroscopic Measurement , 1997 .

[12]  R. I. Merino,et al.  Piezo-spectroscopy at low temperatures: residual stresses in Al2O3–ZrO2(Y2O3) eutectics measured from 77 to 350 K , 2002 .

[13]  Y. Takabayashi,et al.  Hardness and fracture toughness of directionally solidified Al2O3—ZrO2(Y2O3) eutectics , 1986 .

[14]  V. Borodin,et al.  Structure and related mechanical properties of shaped eutectic AI2O3-ZrO2(Y2O3) composites , 1990 .

[15]  S. Durbin,et al.  Microstructure of Al2O3/ZrO2 eutectic fibers grown by the micro-pulling down method , 2001 .

[16]  J. Yang,et al.  Effect of the microstructure on the mechanical properties of a directionally solidified Y3Al5O12/Al2O3 eutectic fiber , 2001 .

[17]  David R. Clarke,et al.  Determination of the Piezospectroscopic Coefficients for Chromium‐Doped Sapphire , 1995 .

[18]  Brian R. Lawn,et al.  A Critical Evaluation of Indentation Techniques for Measuring Fracture Toughness: I , 1981 .

[19]  Colleen S. Frazer,et al.  Residual stresses in high-temperature ceramic eutectics , 1999 .

[20]  Angel Larrea,et al.  Microstructure of Y2O3 doped Al2O3–ZrO2 eutectics grown by the laser floating zone method , 2002 .

[21]  R. I. Merino,et al.  Conductivity anisotropy in directionally solidified CaZrO3_CaSZ and MgO-MgSZ eutectics , 1997 .

[22]  S. Farmer,et al.  High Temperature Mechanical Properties of Al 2 O 3 /ZrO 2 (Y 2 O 3 )Fibers , 1994 .

[23]  Angel Larrea,et al.  Phase Distribution and Residual Stresses in Melt-Grown Al2O3-ZrO2(Y2O3) Eutectics , 2002 .

[24]  Angel Larrea,et al.  ZrO2–Al2O3 eutectic plates produced by laser zone melting , 2002 .