Asymmetric twin-scroll turbocharging in diesel engines for energy and emission improvement

Turbocharging is widely used in all types of diesel engines to improve power, fuel economy, and emissions. The asymmetric twin-scroll turbine is a new technology that is relatively simple and can effectively solve the contradiction between low nitrogen oxide (NOx) emissions and low fuel consumption when exhaust gas recirculation (EGR) is employed. However, it's a challenge to achieve a good match between an asymmetric twin-scroll turbine and a diesel engine. In this study, an experimental investigation was performed to calibrate the numerical model of a turbocharging diesel engine. Based on the model, the effects of key parameters, including turbine scroll asymmetry (ASY, the ratio of the throat areas of the two scrolls), throat area and efficiency, on the engine power, fuel economy, and emissions are studied. The EGR rate at the maximum torque point and brake specific fuel consumption (BSFC) at the rated power point decrease by 1.57% and 0.09%, respectively, when ASY increases by 1%. When throat area grows by 1%, the EGR rate at the maximum torque point and BSFC at the rated power point could reduce by 0.91% and 0.12%, respectively. The efficiency growth of 1% results in BSFC at the rated power point and the EGR rate at the maximum torque possibly decreasing by approximately 0.12% and 0.67%. They are useful for asymmetric turbocharging engine design. The asymmetric twin-scroll turbine with a 46% ASY has an approximately 7.8% higher EGR rate at the maximum torque point and an approximately 3.1% lower BSFC at the rated power point compared with the symmetric twin-scroll turbine. Asymmetric twin-scroll turbines have much potential for fuel economy and emission improvement.

[1]  Stefan Künzel,et al.  New 14.8-l HD Truck Engine from Daimler for NAFTA , 2013 .

[2]  O. Weber,et al.  R2S™ – modelling and consequences for the boost control , 2012 .

[3]  Fujun Zhang,et al.  A novel lambda-based EGR (exhaust gas recirculation) modulation method for a turbocharged diesel engine under transient operation , 2016 .

[4]  A. Agarwal,et al.  Effect of Exhaust Gas Recirculation (EGR) on performance, emissions, deposits and durability of a constant speed compression ignition engine , 2011 .

[6]  Francisco José Arnau,et al.  Analysis of the capabilities of a two-stage turbocharging system to fulfil the US2007 anti-pollution directive for heavy duty diesel engines , 2008 .

[7]  Giorgio Zamboni,et al.  Influence of high and low pressure EGR and VGT control on in-cylinder pressure diagrams and rate of heat release in an automotive turbocharged diesel engine , 2013 .

[8]  Aki Grönman,et al.  Design and experiments of two-stage intercooled electrically assisted turbocharger , 2016 .

[9]  Vadim I. Utkin,et al.  Observer design of critical states for air path flow regulation in a variable geometry turbocharger exhaust gas recirculation diesel engine , 2011 .

[10]  H. Taghavifar,et al.  Exergy analysis of combustion in VGT-modified diesel engine with detailed chemical kinetics mechanism , 2015 .

[11]  Weilin Zhuge,et al.  Development of an advanced turbocharger simulation method for cycle simulation of turbocharged internal combustion engines , 2009 .

[12]  Weilin Zhuge,et al.  Turbocharger Design for a 1.8 Liter Turbocharged Gasoline Engine Using an Integrated Method , 2009 .

[13]  N. Watson,et al.  Turbocharging the internal combustion engine , 1982 .

[14]  Zunqing Zheng,et al.  Effects of Dual Loop EGR and Variable Geometry Turbocharger on Performance and Emissions of a Diesel Engine , 2016 .

[15]  Ian Graham Pegg,et al.  The effects of early inlet valve closing and cylinder disablement on fuel economy and emissions of a direct injection diesel engine , 2015 .

[16]  José Ramón Serrano,et al.  Impact of two-stage turbocharging architectures on pumping losses of automotive engines based on an analytical model , 2010 .

[17]  N D Vaughan,et al.  Application of Alternative EGR and VGT Strategies to a Diesel Engine , 2004 .

[18]  Frank Willems,et al.  SCR-only concept for heavy-duty Euro-VI applications , 2009 .

[19]  Johannes Scharf,et al.  DEVELOPMENT AND MATCHING OF DOUBLE ENTRY TURBINES FOR THE NEXT GENERATION OF HIGHLY BOOSTED GASOLINE ENGINES , 2014 .

[20]  Colin Copeland,et al.  The Effect of Unequal Admission on the Performance and Loss Generation in a Double-Entry Turbocharger Turbine , 2010 .

[21]  Nicholas C. Baines Fundamentals of Turbocharging , 2005 .

[22]  Siegfried Sumser,et al.  The Asymmetric Twin Scroll Turbine for Exhaust Gas Turbochargers , 2008 .

[23]  Srithar Rajoo,et al.  One-dimensional pulse-flow modeling of a twin-scroll turbine , 2016 .

[24]  Amin Mahmoudzadeh Andwari,et al.  Variable Geometry Turbocharger Technologies for Exhaust Energy Recovery and Boosting‐A Review , 2017 .

[25]  Wolfgang Krüger,et al.  10.7-L Daimler HD Truck Engine for Euro VI and Tier 4 , 2012 .

[26]  E. Mattarelli Comparison among different 2-Stage Supercharging systems for HSDI Diesel engines , 2009 .

[27]  Yi Cui,et al.  Miller-Cycle Regulatable, Two-Stage Turbocharging System Design for Marine Diesel Engines , 2012 .

[28]  Ronald Reese,et al.  EGR Systems Evaluation in Turbocharged Engines , 2013 .

[29]  Susan T. Bagley,et al.  A Study of the Effects of Exhaust Gas Recirculation on Heavy-Duty Diesel Engine Emissions , 1998 .

[30]  Hua Zhao,et al.  The effects of exhaust gas recirculation on diesel combustion and emissions , 2000 .

[31]  Fredrik Westin,et al.  Measurement of Interstage Losses of a Twostage Turbocharger System in a Turbocharger Test Rig , 2010 .

[32]  André L. Boehman,et al.  The deconvolution of the thermal, dilution, and chemical effects of exhaust gas recirculation (EGR) on the reactivity of engine and flame soot , 2011 .

[33]  Srithar Rajoo,et al.  Comparison Between the Steady Performance of Double-entry and Twin-entry Turbocharger Turbines , 2013 .

[34]  A. Maiboom,et al.  Experimental study of various effects of exhaust gas recirculation (EGR) on combustion and emissions of an automotive direct injection diesel engine , 2008 .

[35]  Michael Franke,et al.  Evaluation of System Configurations for Downsizing a Heavy-Duty Diesel Engine for Non-Road Applications , 2016 .

[36]  Giorgio Zamboni,et al.  Experimental study on the effects of HP and LP EGR in an automotive turbocharged diesel engine , 2012 .

[37]  Achmed Schulz,et al.  Understanding the Twin Scroll Turbine: Flow Similarity , 2013 .

[38]  Jan Macek,et al.  Physical Model of a Twin-scroll Turbine with Unsteady Flow , 2015 .

[39]  Lars Eriksson,et al.  Nonlinear EGR and VGT Control with Integral Action for Diesel Engines , 2011 .

[40]  Rsg Rik Baert,et al.  Efficient EGR Technology for Future HD Diesel Engine Emission Targets , 1999 .

[41]  Walter Knecht,et al.  Diesel engine development in view of reduced emission standards , 2008 .