Characterization of wire arc additive manufacturing 2Cr13 part: Process stability, microstructural evolution, and tensile properties

Abstract Wire arc additive manufacturing (WAAM) technology was adopted to deposite 2Cr13 thin-wall part using robotic cold metal transfer (CMT) equipment; the process stability, phase identification, microstructural evolution, and tensile properties in different layers were investigated. The results showed that a smooth surface was obtained for each layer due to the stable droplet transfer process, which ensured a stable deposition process. Positions in different layers had no significant influence on the structural aspects of the as-fabricated part according to XRD results. Elongated ferrite grains and fine-grained acicular martensite within the matrix in the top layer were recrystallized, instead of a spatial periodicity of martensite laths within equiaxed ferrite grains in the inner layers. Martensite content was increased gradually away from the base metal in the 05–25 th layers except nearly 100% martensite in the first layer. Long axis of martensite laths was randomly distributed in the X-Y plane in the both top and middle regions, while an epitaxial growth parallel to the building direction was found in the X-Z and Y-Z planes. Higher homogeneous ultimate tensile strength (UTS) and strong anisotropy in poorer ductility were obtained for the AM part when compared with the as-solutioned counterpart. Fracture behavior was transformed from ductile to mixed-mode, and finally to brittle from the 01 st layer to the 25 th layer.