Removal of Copper From Wastewater By Cementation From Simulated LeachLiquors

Every year, tons of precious and/or toxic metals are thrown away in industrial liquid effluents and most frequently directly in natural environment. The recovery of those metals in dilute solutions is an everyday problem associating both ecology and economy. Copper is among the most prevalent and valuable metal used by industry. Cementation is one of the most effective and economic techniques for recovering toxic and or valuable metals from industrial waste solution and from leach liquors obtained by leaching low grade copper ore. The present study was carried out to investigate the removal of copper metal ions from synthetic waste water by cementation using a rotating iron cylinder. The study covered the effect of different parameters in batch mode which are: Initial copper concentrations, pH values, rotational speed, and reaction temperature on the rate of cementation. The rate of cementation was found to increase with increasing rotational speed, temperature, and pH till a value of 2.1 and then starts to decrease .On the other hand as the initial copper ions concentration increases from 0.2 to 0.4 M the rate of copper ions removal increase. The rate of copper recovery ranged from 10% to 90% per hour depending on the operating conditions Rates of cementation which can be expressed in terms of the rate of mass transfer were correlated to the controlling parameters by dimensionless equation: Sh=0.18 SC0.33 Re0.961. This equation can be used in the design and operation of high-productivity cementation reactor.

[1]  Jana Fuhrmann,et al.  Electrochemical Engineering Principles , 2016 .

[2]  B. Zeytuncu,et al.  Adsorption of copper and zinc from sulfate media on a commercial sorbent , 2014 .

[3]  Mohamed Helmy Abdel-Aziz,et al.  Removal of copper from aqueous solutions by cementation in a bubble column reactor fitted with horizontal screens , 2013 .

[4]  B. Saidani,et al.  Effect of nettle plant extract on the cementation of copper onto zinc in acidic sulfate solutions , 2013 .

[5]  A. Uribe-Salas,et al.  Copper cyanide removal by precipitation with quaternary ammonium salts , 2013 .

[6]  El Sayed Abdel Wahed,et al.  Removal of nickel ions by cementation on zinc from NiSO4 solution in presence of accelerator non-toxic organic compounds , 2012 .

[7]  A. Künkül,et al.  Recovering of copper with metallic aluminum , 2011 .

[8]  Y. El-Nadi,et al.  Cementation of copper from spent copper-pickle sulfate solution by zinc ash , 2011 .

[9]  M. Abdel-Aziz Production of copper powder from wastewater containing CuSO4 and alcoholic additives in a modified stirred tank reactor by cementation , 2011 .

[10]  Changsheng Peng,et al.  Recovery of copper and water from copper-electroplating wastewater by the combination process of electrolysis and electrodialysis. , 2011, Journal of hazardous materials.

[11]  N. Amin,et al.  Kinetic study of copper cementation onto zinc using a rotating packed bed cylindrical reactor , 2011 .

[12]  Guiqing Zhang,et al.  Deep Removal of Copper from Cobalt Sulfate Electrolyte by ion-exchange , 2010 .

[13]  I. Yahiaoui,et al.  Experimental design for copper cementation process in fixed bed reactor using two-level factorial design , 2010 .

[14]  张启修,et al.  Deep removal of copper from cobalt sulfate electrolyte by ion-exchange , 2010 .

[15]  P. Mizsey,et al.  Recovery of copper from process waters by nanofiltration and reverse osmosis , 2009 .

[16]  F. Gros,et al.  Intensified recovery of copper in solution: Cementation onto iron in fixed or fluidized bed under electromagnetic field , 2008 .

[17]  N. Amin,et al.  Rate of cadmium ions removal from dilute solutions by cementation on zinc using a rotating fixed bed reactor , 2007 .

[18]  A. Dib,et al.  Mass transfer correlation of simultaneous removal by cementation of nickel and cobalt from sulphate industrial solution containing copper Part II: Onto zinc powder , 2006 .

[19]  A. A. Mubarak Removal of copper from industrial wastewater by cementation on zinc in baffled batch-agitated vessels , 2006 .

[20]  M. El-Batouti Removal of copper metal by cementation using a rotating iron cylinder. , 2005, Journal of colloid and interface science.

[21]  A. Dib,et al.  Cementation treatment of copper in wastewater: mass transfer in a fixed bed of iron spheres , 2004 .

[22]  S. Nosier Removal of cadmium ions from industrial wastewater by cementation , 2003 .

[23]  C. Alemany,et al.  Cementation and corrosion at a RDE: Changes in flow and transfer phenomena induced by surface roughness , 2002 .

[24]  J. A. Sędzimir,et al.  Precipitation of metals by metals (cementation)—kinetics, equilibria , 2002 .

[25]  Grzegorz D. Sulka,et al.  Study of the kinetics of the cementation of silver ions onto copper in a rotating cylinder system from acidic sulphate solutions , 2002 .

[26]  B. Saidani,et al.  Removal of lead ions from acidic aqueous solutions by cementation on iron , 2000 .

[27]  Fatih Sevim,et al.  A kinetic study of the cementation of copper from sulphate solutions onto a rotating aluminum disc , 1999 .

[28]  Frank C. Walsh,et al.  A first course in electrochemical engineering , 1993 .

[29]  I. Ritchie,et al.  Mass transfer at the surface of a rotating cylinder , 1981 .

[30]  L. Janssen,et al.  Mass transfer at gas evolving electrodes , 1985 .

[31]  K. N. Han,et al.  Effect of precipitant surface roughness on cementation kinetics , 1978 .