Settling time shortening method using final state control for high-precision stage with decouplable structure of fine and coarse parts

High-precision stages require high-speed and high-precision control to improve their production throughput and quality. However, it is expected that their motion speed and accuracy will reach a limit in the near future if the structure of the conventional high-precision stage is used. Therefore, the authors designed and fabricated a stage called the catapult stage which has a decouplable structure consisting of a fine stage and a coarse stage. This stage is different from conventional dual stages in which the fine stage would be disturbed by the coarse stage since they contact with each other. This paper proposes a novel control system design for the catapult stage, and a settling time shortening control method using final-state control (FSC). So far, FSC is mainly applied to the applications such as hard disk drives whose initial states are the zero. However, it is important to consider the initial states for the catapult stage since the initial position, velocity and acceleration of the catapult stage are not equal to zero. Simulations and experimental results demonstrate the effectiveness of the proposed methods.

[1]  Hans Butler,et al.  Position Control in Lithographic Equipment [Applications of Control] , 2011, IEEE Control Systems.

[2]  Y. Yamaguchi,et al.  A dual-stage magnetic disk drive actuator using a piezoelectric device for a high track density , 1991 .

[3]  Kiyoshi Ohishi,et al.  Fine force control based on reaction force observer for electric injection molding machine , 2011, 2011 IEEE International Symposium on Industrial Electronics.

[4]  Jan Swevers,et al.  Vibration and motion control design and trade-off for high-performance mechatronic systems , 2006, 2006 IEEE Conference on Computer Aided Control System Design, 2006 IEEE International Conference on Control Applications, 2006 IEEE International Symposium on Intelligent Control.

[5]  Raymond Hanus,et al.  Anti-windup, bumpless, and conditioned transfer techniques for PID controllers , 1996 .

[6]  H. Butler,et al.  Position control in lithographic equipment , 2013 .

[7]  H. Fujimoto,et al.  Proposal of reducing impact force control system for scan stage with decouplable structure of coarse and fine parts , 2013, 2013 IEEE International Conference on Mechatronics (ICM).

[8]  Kenzo Nonami,et al.  Short Track-seeking Control of Hard Disk Drives by Using Final-state Control , 2005 .

[9]  Hidenori Sato,et al.  Modeling and Analysis of Impact System Composed of Ball and Plane. , 1999 .

[10]  Jian-Dong Yang,et al.  Seek time and trajectories of time optimal control for a dual stage optical disk drive actuator , 1996 .

[11]  Atsuo Kawamura,et al.  Perfect tracking control based on multirate feedforward control with generalized sampling periods , 2001, IEEE Trans. Ind. Electron..

[12]  Marc M. J. van de Wal,et al.  Connecting System Identification and Robust Control for Next-Generation Motion Control of a Wafer Stage , 2014, IEEE Transactions on Control Systems Technology.

[13]  Dae-Gab Gweon,et al.  A High-Precision Dual-Servo Stage Using Halbach Linear Active Magnetic Bearings , 2011, IEEE/ASME Transactions on Mechatronics.