Structural battery composites: a review

This paper presents a comprehensive review of the state-of-the-art in structural battery composites research. Structural battery composites are a class of structural power composites aimed to provide mass-less energy storage for electrically powered structural systems. Structural battery composites are made from carbon fibres in a structural electrolyte matrix material. Neat carbon fibres are used as a structural negative electrode, exploiting their high mechanical properties, excellent lithium insertion capacity and high electrical conductivity. Lithium iron phosphate coated carbon fibres are used as the structural positive electrode. Here, the lithium iron phosphate is the electrochemically active substance and the fibres carry mechanical loads and conduct electrons. The surrounding structural electrolyte is lithium ion conductive and transfers mechanical loads between fibres. With these constituents, structural battery half-cells and full-cells are realised with a variety in device architecture. The paper also presents an overview of material modelling and characterisation performed to date. Particular reference is given to work performed in national and European research projects under the leadership of the authors, who are able to provide a unique insight into this emerging and exciting field of research.

[1]  G. Lindbergh,et al.  Model of a structural battery and its potential for system level mass savings , 2019, Multifunctional Materials.

[2]  D. Carlstedt,et al.  Thermal and diffusion induced stresses in a structural battery under galvanostatic cycling , 2019, Composites Science and Technology.

[3]  D. Zenkert,et al.  Bicontinuous Electrolytes via Thermally Initiated Polymerization for Structural Lithium Ion Batteries , 2019, ACS Applied Energy Materials.

[4]  R. Li,et al.  Polyethylene oxide/garnet-type Li6.4La3Zr1.4Nb0.6O12 composite electrolytes with improved electrochemical performance for solid state lithium rechargeable batteries , 2019, Composites Science and Technology.

[5]  Johanna Xu,et al.  Matrix and interface microcracking in carbon fiber/polymer structural micro-battery , 2019, Journal of Composite Materials.

[6]  P. Linde,et al.  Experimental characterization of multifunctional polymer electrolyte coated carbon fibres , 2019, Functional Composites and Structures.

[7]  D. Brandell,et al.  Electrochemical-mechanical modeling of solid polymer electrolytes: Impact of mechanical stresses on Li-ion battery performance , 2019, Electrochimica Acta.

[8]  D. Carlstedt,et al.  Effects of state of charge on elastic properties of 3D structural battery composites , 2019, Composites Science and Technology.

[9]  F. Larsson,et al.  Unit cells for multiphysics modelling of structural battery composites , 2019 .

[10]  Wilhelm Johannisson,et al.  Multifunctional performance of a carbon fiber UD lamina electrode for structural batteries , 2018, Composites Science and Technology.

[11]  F. Chang,et al.  Multifunctional energy storage composite structures with embedded lithium-ion batteries , 2018, Journal of Power Sources.

[12]  G. Lindbergh,et al.  Graphitic microstructure and performance of carbon fibre Li-ion structural battery electrodes , 2018, Multifunctional Materials.

[13]  Andreas Lendlein,et al.  Multifunctional materials: concepts, function-structure relationships, knowledge-based design, translational materials research , 2018, Multifunctional Materials.

[14]  G. Lindbergh,et al.  Lithium iron phosphate coated carbon fiber electrodes for structural lithium ion batteries , 2018, Composites Science and Technology.

[15]  G. Lindbergh,et al.  Multiphysics modeling of mechanical and electrochemical phenomena in structural composites for energy storage: Single carbon fiber micro-battery , 2018 .

[16]  G. Lindbergh,et al.  Carbon fiber composites with battery function: Stresses and dimensional changes due to Li-ion diffusion , 2018 .

[17]  D. Zenkert,et al.  Structural lithium ion battery electrolytes via reaction induced phase-separation , 2017 .

[18]  D. Zenkert,et al.  A model to analyse deformations and stresses in structural batteries due to electrode expansions , 2017 .

[19]  Bo-ming Zhang,et al.  Multifunctional structural lithium ion batteries based on carbon fiber reinforced plastic composites , 2017 .

[20]  M. Johansson,et al.  Improved performance of solid polymer electrolytes for structural batteries utilizing plasticizing co-solvents , 2017 .

[21]  Junyu Li,et al.  Influence of silicone distribution and mobility on the oxygen permeability of model silicone hydrogels , 2017 .

[22]  Bo-ming Zhang,et al.  Co-continuous structural electrolytes based on ionic liquid, epoxy resin and organoclay: Effects of organoclay content , 2016 .

[23]  G. Lindbergh,et al.  High Precision Coulometry of Commercial PAN-Based Carbon Fibers as Electrodes in Structural Batteries , 2016 .

[24]  G. Lindbergh,et al.  Piezo-Electrochemical Energy Harvesting with Lithium-Intercalating Carbon Fibers. , 2015, ACS applied materials & interfaces.

[25]  M Mistry,et al.  Mechanical, electrical and microstructural characterisation of multifunctional structural power composites , 2015 .

[26]  Soojin Park Carbon Fibers , 2015 .

[27]  A. Bismarck,et al.  Composition as a Means to Control Morphology and Properties of Epoxy Based Dual-Phase Structural Electrolytes , 2014 .

[28]  L. Asp,et al.  Structural power composites , 2014 .

[29]  G. Lindbergh,et al.  Cellulose nanofibril reinforced composite electrolyte for lithium ion battery applications , 2014 .

[30]  G. Lindbergh,et al.  The effect of lithium-intercalation on the mechanical properties of carbon fibres , 2014 .

[31]  Leif Asp,et al.  Solid polymer electrolyte-coated carbon fibres for structural and novel micro batteries , 2013 .

[32]  G. Lindbergh,et al.  Piezo-electrochemical effect in lithium-intercalated carbon fibres , 2013 .

[33]  Dan Zenkert,et al.  Expansion of carbon fibres induced by lithium intercalation for structural electrode applications , 2013 .

[34]  Mats Johansson,et al.  New structural lithium battery electrolytes using thiol–ene chemistry , 2013 .

[35]  A. Kucernak,et al.  Structural composite supercapacitors , 2013 .

[36]  M. Behm,et al.  Electrochemical Characterization of Lithium Intercalation Processes of PAN-Based Carbon Fibers in a Microelectrode System , 2013 .

[37]  Dan Zenkert,et al.  Impact of electrochemical cycling on the tensile properties of carbon fibres for structural lithium-ion composite batteries , 2012 .

[38]  M. Kjell,et al.  Effect of Lithium Salt Content on the Performance of Thermoset Lithium Battery Electrolytes , 2012 .

[39]  M. Behm,et al.  Photoinduced free radical polymerization of thermoset lithium battery electrolytes , 2011 .

[40]  E. Wetzel,et al.  Design and performance of multifunctional structural composite capacitors , 2011 .

[41]  M. Behm,et al.  Impact of the mechanical loading on the electrochemical capacity of carbon fibres for use in energy storage composite materials , 2011 .

[42]  Dan Zenkert,et al.  PAN-Based Carbon Fiber Negative Electrodes for Structural Lithium-Ion Batteries , 2011 .

[43]  M. Wysocki,et al.  Structural capacitor materials made from carbon fibre epoxy composites , 2010 .

[44]  M. Wysocki,et al.  Structural batteries made from fibre reinforced composites , 2010 .

[45]  Yue Qi,et al.  Threefold Increase in the Young’s Modulus of Graphite Negative Electrode during Lithium Intercalation , 2010 .

[46]  Eric D. Wetzel,et al.  Improving multifunctional behavior in structural electrolytes through copolymerization of structure- and conductivity-promoting monomers , 2009 .

[47]  Elena Sherman,et al.  Design and fabrication of multifunctional structural batteries , 2009 .

[48]  James F. Snyder,et al.  Evaluation of Commercially Available Carbon Fibers, Fabrics, and Papers for Potential Use in Multifunctional Energy Storage Applications , 2009 .

[49]  Eric D. Wetzel,et al.  Design and Processing of Structural Composite Batteries , 2007 .

[50]  Eric D. Wetzel,et al.  Electrochemical and mechanical behavior in mechanically robust solid polymer electrolytes for use in multifunctional structural batteries , 2007 .

[51]  A. Stephan,et al.  Review on gel polymer electrolytes for lithium batteries , 2006 .

[52]  Muhammad A. Qidwai,et al.  The design and application of multifunctional structure-battery materials systems , 2005 .

[53]  James P. Thomas,et al.  Mechanical design and performance of composite multifunctional materials , 2004 .

[54]  J. Lavin,et al.  5 – Carbon fibres , 2001 .

[55]  B. Scrosati,et al.  Nanocomposite polymer electrolytes for lithium batteries , 1998, Nature.

[56]  Y. Takeda,et al.  Carbon as negative electrodes in lithium secondary cells , 1989 .

[57]  A. Gandini,et al.  Crosslinked polyethers as media for ionic conduction , 1988 .

[58]  D. J. Johnson Structure-property relationships in carbon fibres , 1987 .

[59]  Peter V. Wright,et al.  Electrical conductivity in ionic complexes of poly(ethylene oxide) , 1975 .

[60]  P. V. Wright,et al.  Complexes of alkali metal ions with poly(ethylene oxide) , 1973 .