Fault Analysis and Condition Monitoring of the Wind Turbine Gearbox

Data mining algorithms and statistical methods are applied to analyze the jerk data obtained from monitoring the gearbox of a wind turbine. Two types of analyses are performed-failure component identification and monitoring vibration excitement. In failure component identification, the failed stages of the gearbox are identified in time-domain analysis and frequency-domain analysis. In the time domain, correlation coefficient and clustering analysis are applied. The fast Fourier transformation with time windows is utilized to analyze the frequency data. To monitor the vibration excitement of the gearbox in its high-speed stage, data mining algorithms and statistical quality control theory are combined to develop a monitoring model. The capability of the monitoring model to detect changes in the gearbox vibration excitement is validated by the collected data.

[1]  J. Friedman Greedy function approximation: A gradient boosting machine. , 2001 .

[2]  G.P. Liu,et al.  Nonlinear Identification and Control: A Neural Network Approach [Book Review] , 2002, IEEE Control Systems.

[4]  Ronald N. Bracewell,et al.  The Fourier Transform and Its Applications , 1966 .

[5]  Ming Yang,et al.  A wavelet approach to fault diagnosis of a gearbox under varying load conditions , 2010 .

[6]  J. Friedman Stochastic gradient boosting , 2002 .

[7]  Andrew Kusiak,et al.  A data-driven approach for steam load prediction in buildings , 2010 .

[8]  Zijun Zhang,et al.  Short-Horizon Prediction of Wind Power: A Data-Driven Approach , 2010, IEEE Transactions on Energy Conversion.

[9]  Andrew Kusiak,et al.  Analysis of wind turbine vibrations based on SCADA data , 2010 .

[10]  Andreas Christmann,et al.  Support vector machines , 2008, Data Mining and Knowledge Discovery Handbook.

[11]  A. K. Pujari,et al.  Data Mining Techniques , 2006 .

[12]  Hava T. Siegelmann,et al.  Analog computation via neural networks , 1993, [1993] The 2nd Israel Symposium on Theory and Computing Systems.

[13]  Wenxian Yang,et al.  Condition Monitoring of the Power Output of Wind Turbine Generators Using Wavelets , 2010, IEEE Transactions on Energy Conversion.

[14]  R. Fisher FREQUENCY DISTRIBUTION OF THE VALUES OF THE CORRELATION COEFFIENTS IN SAMPLES FROM AN INDEFINITELY LARGE POPU;ATION , 1915 .

[15]  Verzekeren Naar Sparen,et al.  Cambridge , 1969, Humphrey Burton: In My Own Time.

[16]  Andrew Kusiak,et al.  Data Mining in Manufacturing: A Review , 2006 .

[17]  Xiaohong Yuan,et al.  Variable amplitude Fourier series with its application in gearbox diagnosis—Part II: Experiment and application , 2005 .

[18]  P. D. McFadden,et al.  APPLICATION OF WAVELETS TO GEARBOX VIBRATION SIGNALS FOR FAULT DETECTION , 1996 .

[19]  Andrew Kusiak,et al.  Virtual models of indoor-air-quality sensors , 2010 .

[20]  Oleksandr Makeyev,et al.  Neural network with ensembles , 2010, The 2010 International Joint Conference on Neural Networks (IJCNN).

[21]  Andrew Kusiak,et al.  Patient-recognition data-mining model for BCG-plus interferon immunotherapy bladder cancer treatment , 2006, Comput. Biol. Medicine.

[22]  Leo Breiman,et al.  Random Forests , 2001, Machine Learning.

[23]  Frederick Mosteller,et al.  A $k$-Sample Slippage Test for an Extreme Population , 1948 .

[24]  A Kusiak,et al.  A Data-Driven Approach for Monitoring Blade Pitch Faults in Wind Turbines , 2011, IEEE Transactions on Sustainable Energy.

[25]  F. Gianfelici,et al.  Nearest-Neighbor Methods in Learning and Vision (Shakhnarovich, G. et al., Eds.; 2006) [Book review] , 2008 .

[26]  Xiaohong Yuan,et al.  Variable amplitude Fourier series with its application in gearbox diagnosis—Part I: Principle and simulation , 2005 .

[27]  Murray Smith,et al.  Neural Networks for Statistical Modeling , 1993 .

[28]  Daniel T. Larose,et al.  Discovering Knowledge in Data: An Introduction to Data Mining , 2005 .

[29]  Josef Kittler,et al.  Pattern recognition : a statistical approach , 1982 .

[30]  Trevor Darrell,et al.  Nearest-Neighbor Methods in Learning and Vision , 2008, IEEE Trans. Neural Networks.

[31]  Shyh-Jier Huang,et al.  Enhancement of damage-detection of wind turbine blades via CWT-based approaches , 2006, IEEE Transactions on Energy Conversion.

[32]  Michael J. A. Berry,et al.  Data Mining Techniques: For Marketing, Sales, and Customer Relationship Management , 2004 .

[33]  Fred Spiring,et al.  Introduction to Statistical Quality Control , 2007, Technometrics.

[34]  Shuzhi Sam Ge,et al.  Nonlinear identi cation and control — a neural network approach , 2022 .

[35]  A. R. Mohanty,et al.  Fault Detection in a Multistage Gearbox by Demodulation of Motor Current Waveform , 2006, IEEE Transactions on Industrial Electronics.

[36]  Wei-Yin Loh,et al.  Classification and regression trees , 2011, WIREs Data Mining Knowl. Discov..