Dual CUSUM control schemes for detecting a range of mean shifts

Conventional quality control procedures, such as the CUmulative SUM (CUSUM) and exponentially weighted moving average charts are usually designed based on a mean shift with a given size. In practice, the exact value of the shift size is often unknown and can only be reasonably assumed to vary within a certain range. Such a range of shifts deteriorates the performance of existing control charts. In this paper, a quality control scheme, a Dual CUSUM (DCUSUM), is applied that combines two CUSUM charts to detect the range of shifts. The out-of-control signal is triggered if either one of the CUSUM statistics goes out of the DCUSUM control limits. In particular, a design procedure for the DCUSUM charts is developed and an analytical formula for the Average Run Length (ARL) calculation is obtained via the Markov chain method. The proposed DCUSUM charts are compared with the conventional CUSUM and combined Shewhart-CUSUM charts. Based on a proposed criterion, the integrated relative ARL, the proposed schemes show better performance in detecting a range of mean shifts.

[1]  E. S. Page CONTINUOUS INSPECTION SCHEMES , 1954 .

[2]  Elisabeth J. Umble,et al.  Cumulative Sum Charts and Charting for Quality Improvement , 2001, Technometrics.

[3]  S. W. Roberts,et al.  Control Chart Tests Based on Geometric Moving Averages , 2000, Technometrics.

[4]  Richard A. Johnson,et al.  The Influence of Reference Values and Estimated Variance on the Arl of Cusum Tests , 1975 .

[5]  D. A. Evans,et al.  An approach to the probability distribution of cusum run length , 1972 .

[6]  Shi-Chung Chang,et al.  SHEWMA: an end-of-line SPC scheme using wafer acceptance test data , 2000 .

[7]  James M. Lucas,et al.  Exponentially weighted moving average control schemes: Properties and enhancements , 1990 .

[8]  Van Dobben de Bruyn Cumulative sum test : theory and practice , 1968 .

[9]  James M. Lucas,et al.  A Modified "V" Mask Control Schemet , 1973 .

[10]  J. Westgard,et al.  Combined Shewhart-cusum control chart for improved quality control in clinical chemistry. , 1977, Clinical chemistry.

[11]  Benjamin M. Adams,et al.  Combined Control Charts for Forecast-Based Monitoring Schemes , 1996 .

[12]  G. Lorden PROCEDURES FOR REACTING TO A CHANGE IN DISTRIBUTION , 1971 .

[13]  Charles W. Champ,et al.  Exact results for shewhart control charts with supplementary runs rules , 1987 .

[14]  R. J. Rowlands,et al.  Snub‐Nosed V‐Mask Control Schemes , 1982 .

[15]  A. F. Bissell A Semi-Parabolic Mask for Cusum Charts , 1979 .

[16]  Kwok-Leung Tsui,et al.  A mean-shift pattern study on integration of SPC and APC for process monitoring , 1999 .

[17]  D. Apley,et al.  The Autoregressive T2 Chart for Monitoring Univariate Autocorrelated Processes , 2002 .

[18]  James M. Lucas,et al.  Combined Shewhart-CUSUM Quality Control Schemes , 1982 .

[19]  Morton Klein Composite Shewhart-EWMA statistical control schemes , 1996 .

[20]  G. Barnard Control Charts and Stochastic Processes , 1959 .