Paper XIII(ii) Some effects of hardness and microstructure on the lubricated wear of steels

A study of the separate influences of hardness and microstructure on wear rate has been attempted, by the selective thermal treatment of AISI 4340 Steel. Martensitic microstructures gave consistently higher wear, for a given hardness, than the bainite-and ferrite/pearlite-containing microstructures that were examined. There was evidence that the predominant wear processes were different for different microstructures. A transition to relatively high rates of wear was observed with the softer martensitic structures. This transition has been qualitatively modelled by combining criteria for the plastic flow of areas of contact with an existing elastic model for the contact of rough surfaces. Significant influences of surface topography and boundary friction on the transition to high wear are indicated, which could have consequences for the manufacture and lubrication of critical mechanisms, e.g. gear and cam systems.

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