Compliant mechanism design using multi-objective topology optimization scheme of continuum structures

Topology optimization problems for compliant mechanisms using a density interpolation scheme, the rational approximation of material properties (RAMP) method, and a globally convergent version of the method of moving asymptotes (GCMMA) are primarily discussed. First, a new multi-objective formulation is proposed for topology optimization of compliant mechanisms, in which the maximization of mutual energy (flexibility) and the minimization of mean compliance (stiffness) are considered simultaneously. The formulation of one-node connected hinges, as well as checkerboards and mesh-dependency, is typically encountered in the design of compliant mechanisms. A new hybrid-filtering scheme is proposed to solve numerical instabilities, which can not only eliminate checkerboards and mesh-dependency efficiently, but also prevent one-node connected hinges from occurring in the resulting mechanisms to some extent. Several numerical applications are performed to demonstrate the validity of the methods presented in this paper.

[1]  K. Svanberg The method of moving asymptotes—a new method for structural optimization , 1987 .

[2]  M. Bendsøe,et al.  Generating optimal topologies in structural design using a homogenization method , 1988 .

[3]  M. Zhou,et al.  The COC algorithm, Part II: Topological, geometrical and generalized shape optimization , 1991 .

[4]  Larry L. Howell,et al.  On the Nomenclature and Classification of Compliant Mechanisms. the Components of Mechanisms , 1992 .

[5]  Larry L. Howell,et al.  A Method for the Design of Compliant Mechanisms With Small-Length Flexural Pivots , 1994 .

[6]  George I. N. Rozvany,et al.  Layout Optimization of Structures , 1995 .

[7]  O. Sigmund,et al.  Checkerboard patterns in layout optimization , 1995 .

[8]  C. S. Jog,et al.  A new approach to variable-topology shape design using a constraint on perimeter , 1996 .

[9]  Ole Sigmund,et al.  On the Design of Compliant Mechanisms Using Topology Optimization , 1997 .

[10]  O. Sigmund,et al.  Design and fabrication of compliant micromechanisms and structures with negative Poisson's ratio , 1996, Proceedings of Ninth International Workshop on Micro Electromechanical Systems.

[11]  Mary Frecker,et al.  Topological synthesis of compliant mechanisms using multi-criteria optimization , 1997 .

[12]  J. Petersson,et al.  Slope constrained topology optimization , 1998 .

[13]  Noboru Kikuchi,et al.  TOPOLOGY OPTIMIZATION OF COMPLIANT MECHANISMS USING THE HOMOGENIZATION METHOD , 1998 .

[14]  M. Bendsøe,et al.  Topology optimization of continuum structures with local stress constraints , 1998 .

[15]  J. Petersson,et al.  Numerical instabilities in topology optimization: A survey on procedures dealing with checkerboards, mesh-dependencies and local minima , 1998 .

[16]  M. Bendsøe,et al.  Material interpolation schemes in topology optimization , 1999 .

[17]  Ole Sigmund,et al.  Topology synthesis of large‐displacement compliant mechanisms , 2001 .

[18]  Ole Sigmund,et al.  Design of multiphysics actuators using topology optimization - Part I: One-material structures , 2001 .

[19]  B. Bourdin Filters in topology optimization , 2001 .

[20]  J. Petersson,et al.  Topology optimization using regularized intermediate density control , 2001 .

[21]  K. Svanberg,et al.  An alternative interpolation scheme for minimum compliance topology optimization , 2001 .

[22]  G. Rozvany Aims, scope, methods, history and unified terminology of computer-aided topology optimization in structural mechanics , 2001 .

[23]  G. Rozvany Topology optimization in structural mechanics , 2001 .

[24]  Thomas A. Poulsen A simple scheme to prevent checkerboard patterns and one-node connected hinges in topology optimization , 2002 .

[25]  Krister Svanberg,et al.  A Class of Globally Convergent Optimization Methods Based on Conservative Convex Separable Approximations , 2002, SIAM J. Optim..

[26]  Z. Gaspar,et al.  Addenda and corrigenda to: (1) “Aims, scope, methods, history and unified terminology of computer-aided topology optimization in structural mechanics" and (2) “On design- dependent constraints and singular topologies" (Vol. 21, No. 2, 2001, pp. 90–108; 164–172) , 2002 .

[27]  G. K. Ananthasuresh,et al.  Design of Distributed Compliant Mechanisms , 2003 .

[28]  Ole Sigmund,et al.  Extensions and applications , 2004 .

[29]  Y. Y. Kim,et al.  Hinge-free topology optimization with embedded translation-invariant differentiable wavelet shrinkage , 2004 .