Infrared thermography based diagnosis of inter-turn fault and cooling system failure in three phase induction motor

Abstract Thermography has been widely used as a technique for anomaly detection in induction motors. International Electrical Testing Association (NETA) proposed guidelines for thermographic inspection of electrical systems and rotating equipment. These guidelines help in anomaly detection and estimating its severity. However, it focus only on location of hotspot rather than diagnosing the fault. This paper addresses two such faults i.e. inter-turn fault and failure of cooling system, where both results in increase of stator temperature. Present paper proposes two thermal profile indicators using thermal analysis of IRT images. These indicators are in compliance with NETA standard. These indicators help in correctly diagnosing inter-turn fault and failure of cooling system. The work has been experimentally validated for healthy and with seeded faults scenarios of induction motors.

[1]  T.G. Habetler,et al.  A Survey of Methods for Detection of Stator-Related Faults in Induction Machines , 2007, IEEE Transactions on Industry Applications.

[2]  Paresh Girdhar Practical Machinery Vibration Analysis and Predictive Maintenance , 2004 .

[3]  Y. Han,et al.  Condition Monitoring Techniques for Electrical Equipment: A Literature Survey , 2002, IEEE Power Engineering Review.

[4]  Tyler Somes,et al.  Impacts of reduced motor cooling on reliability , 2015, 2015 IEEE Petroleum and Chemical Industry Committee Conference (PCIC).

[5]  Soib Taib,et al.  Suitable features selection for monitoring thermal condition of electrical equipment using infrared thermography , 2013 .

[6]  T. Jayakumar,et al.  Infrared thermography for condition monitoring – A review , 2013 .

[7]  T.G. Habetler,et al.  An on-line stator winding resistance estimation technique for temperature monitoring of line-connected induction machines , 2001, Conference Record of the 2001 IEEE Industry Applications Conference. 36th IAS Annual Meeting (Cat. No.01CH37248).

[8]  W. T. Thomson,et al.  Current signature analysis to detect induction motor faults , 2001 .

[9]  Jose A. Antonino-Daviu,et al.  Use of the infrared data for heating curve computation in induction motors: Application to fault diagnosis , 2013 .

[10]  Soib Taib,et al.  Recent Progress in Diagnosing the Reliability of Electrical Equipment by Using Infrared Thermography , 2012 .

[11]  A.J. Marques Cardoso,et al.  Stator winding fault diagnosis in three-phase synchronous and asynchronous motors, by the extended Park's vector approach , 2000, Conference Record of the 2000 IEEE Industry Applications Conference. Thirty-Fifth IAS Annual Meeting and World Conference on Industrial Applications of Electrical Energy (Cat. No.00CH37129).

[12]  Antonio J. Marques Cardoso,et al.  Inter-turn stator winding fault diagnosis in three-phase induction motors, by Park's Vector approach , 1997 .

[13]  Aurobinda Routray,et al.  A Method for Detecting Half-Broken Rotor Bar in Lightly Loaded Induction Motors Using Current , 2016, IEEE Transactions on Instrumentation and Measurement.

[14]  M. E. H. Benbouzid,et al.  What Stator Current Processing Based Technique to Use for Induction Motor Rotor Faults Diagnosis , 2002, IEEE Power Engineering Review.

[15]  Adam Glowacz,et al.  Diagnostics of stator faults of the single-phase induction motor using thermal images, MoASoS and selected classifiers , 2016 .

[16]  Adam Glowacz,et al.  Diagnosis of the three-phase induction motor using thermal imaging , 2017 .

[17]  T.G. Habetler,et al.  A survey of testing and monitoring methods for stator insulation systems in induction machines , 2008, 2008 International Conference on Condition Monitoring and Diagnosis.

[18]  M. Dalva,et al.  A survey of faults on induction motors in offshore oil industry, petrochemical industry, gas terminals and oil refineries , 1994, Proceedings of IEEE Petroleum and Chemical Industry Technical Conference (PCIC '94).

[19]  R. A. Collacott,et al.  Mechanical fault diagnosis and condition monitoring , 1977 .

[20]  T. G. Habetler,et al.  A remote and sensorless thermal protection scheme for small line-connected ac machines , 2003 .

[21]  Gurmeet Singh,et al.  Induction motor inter turn fault detection using infrared thermographic analysis , 2016 .

[22]  Min-Fu Hsieh,et al.  A novel indicator of stator winding inter-turn fault in induction motor using infrared thermal imaging , 2013 .

[23]  Norman Mariun,et al.  Rotor fault condition monitoring techniques for squirrel-cage induction machine—A review , 2011 .

[24]  Rene de Jesus Romero-Troncoso,et al.  Fault detection in induction motors and the impact on the kinematic chain through thermographic analysis , 2014 .