A Two-phase Model for Product Design Development and Evaluation and Supplier Selection in Product Configuration Change Process (Case study: SUPCO)

A supply chain is composed of a complex sequence of processing stages, ranging from raw materials supplies, parts manufacturing, components and end-products assembling, to the delivery of end products. In the context of supply chain management, supplier selection decision is considered one of the key issues faced by operations and purchasing managers to remain competitive. Therefore, requirements of engineers or customers may result in product configuration change with product life cycle. Effective management of product configuration can actually enhance productivity and customer satisfaction. This study proposes a two-phase model in the first phase of which an innovative design for new parts will be proposed by contradiction matrix, and translating contradictions into 39 engineering parameters of TRIZ , solving them by 40 innovative principals and by means of AHP fuzzy. In the second phase, an appropriate supplier for new product will be selected by value engineering and target costing. Finally, a case of clutch system in SUPCO is used to approve the applicability of the proposed approach. In this study, the best choice is the use of fuzzy AHP. After determining the total cost of the target product and initial screening of the suppliers based on that, the index values are calculated for each supplier according to the criteria of the organization. Thus, the best suppliers with the highest value to the organization have been selected.

[1]  Henry C. W. Lau,et al.  A knowledge-based supplier intelligence retrieval system for outsource manufacturing , 2005, Knowl. Based Syst..

[2]  H. S. Wang Configuration change assessment: Genetic optimization approach with fuzzy multiple criteria for part supplier selection decisions , 2008, Expert Syst. Appl..

[3]  Zeger Degraeve,et al.  Total cost of ownership purchasing of a service: The case of airline selection at Alcatel Bell , 2004, Eur. J. Oper. Res..

[4]  A Moghbel Baarz,et al.  The Strategic Model of Global Strategic Supplier Selection , 2006 .

[5]  Yuh-Jen Chen,et al.  Structured methodology for supplier selection and evaluation in a supply chain , 2011, Inf. Sci..

[6]  Arthur E. Mudge Value engineering: A systematic approach , 1971 .

[7]  N. Anantharaman,et al.  A MULTI-CRITERIA GROUP DECISIONMAKING MODEL FOR SUPPLIER RATING , 2002 .

[8]  Irem Ozkarahan,et al.  An integrated multicriteria decision-making methodology for outsourcing management , 2007, Comput. Oper. Res..

[9]  Federico Rotini,et al.  From design optimization systems to geometrical contradictions , 2011 .

[10]  Leonardo Caggiani,et al.  Measuring Transport Systems Efficiency Under Uncertainty by Fuzzy Sets Theory Based Data Envelopment Analysis: Theoretical and Practical Comparison with Traditional DEA Model , 2015 .

[11]  Gary W. Dickson,et al.  AN ANALYSIS OF VENDOR SELECTION SYSTEMS AND DECISIONS , 1966 .

[12]  P. K. Humphreysa,et al.  Integrating environmental criteria into the supplier selection process , 2015 .

[13]  Xiaowei Xu,et al.  Multi-criteria decision making approaches for supplier evaluation and selection: A literature review , 2010, Eur. J. Oper. Res..

[14]  Paulo Carlos Kaminski,et al.  Product development process with focus on value engineering and target-costing: A case study in an automotive company , 2007 .

[15]  Hao-Tien Liu,et al.  Product design and selection using fuzzy QFD and fuzzy MCDM approaches , 2011 .

[16]  Ozcan Kilincci,et al.  Fuzzy AHP approach for supplier selection in a washing machine company , 2011, Expert Syst. Appl..

[17]  Hing Kai Chan,et al.  A decision support system for supplier selection in the airline industry , 2007 .

[18]  Ramayya Krishnan,et al.  A hybrid approach to supplier selection for the maintenance of a competitive supply chain , 2008, Expert Syst. Appl..

[19]  Robin Cooper,et al.  Target costing and value engineering , 1997 .

[20]  Riccardo Dulmin,et al.  Supplier selection using a multi-criteria decision aid method , 2003 .

[21]  P. C. Huang,et al.  A two-phase algorithm for product part change utilizing AHP and PSO , 2011, Expert Syst. Appl..

[22]  F. Liu,et al.  The voting analytic hierarchy process method for selecting supplier , 2005 .

[23]  Daizhong Su,et al.  EJB-MVC ORIENTED SUPPLIER SELECTION SYSTEM FOR MASS CUSTOMIZATION , 2007 .

[24]  Engelbert Westkämper,et al.  Integrated Product and Assembly Configuration Using Systematic Modularization and Flexible Integration , 2014 .

[25]  Te-Sheng Li,et al.  Applying TRIZ and Fuzzy AHP to develop innovative design for automated manufacturing systems , 2009, Expert Syst. Appl..

[26]  Florian G. H. Behncke,et al.  Extended Model for Integrated Value Engineering , 2014, CSER.

[27]  J. A. Ventura,et al.  An effective method to supplier selection and order quantity allocation , 2008 .

[28]  Neeraj Bharadwaj Investigating the decision criteria used in electronic components procurement , 2004 .

[29]  Fritz Klocke,et al.  Evaluating alternative production cycles using the extended fuzzy AHP method , 1997, Eur. J. Oper. Res..

[30]  Z. H. Che,et al.  Using analytic hierarchy process and particle swarm optimization algorithm for evaluating product plans , 2010, Expert Syst. Appl..

[31]  Z. H. Che,et al.  A three-phase integrated model for product configuration change problems , 2009, Expert Syst. Appl..

[32]  Hamid Tohidi,et al.  Review the benefits of using value engineering in information technology project management , 2011, WCIT.

[33]  F. Salvador,et al.  Product configuration, ambidexterity and firm performance in the context of industrial equipment manufacturing , 2014 .

[34]  Ge Wang,et al.  Product-driven supply chain selection using integrated multi-criteria decision-making methodology , 2004 .

[35]  Hsu-Shih Shih,et al.  A hybrid MCDM model for strategic vendor selection , 2006, Math. Comput. Model..

[36]  Przemyslaw Jakiel,et al.  FAHP model used for assessment of highway RC bridge structural and technological arrangements , 2015, Expert Syst. Appl..

[37]  Christian N. Madu,et al.  A structural equation model of supply chain quality management and organizational performance , 2005 .

[38]  E. Ertugrul Karsak,et al.  An integrated fuzzy MCDM approach for supplier evaluation and selection , 2015, Comput. Ind. Eng..

[39]  Jong Wook Kim,et al.  Prioritizing the weights of hydrogen energy technologies in the sector of the hydrogen economy by using a fuzzy AHP approach , 2011 .

[40]  Xin Guo Ming,et al.  A TRIZ-based Trimming method for Patent design around , 2015, Comput. Aided Des..