Virtual-Sensor-Based Maximum-Likelihood Voting Approach for Fault-Tolerant Control of Electric Vehicle Powertrains

This paper describes a sensor fault-tolerant control (FTC) for electric-vehicle (EV) powertrains. The proposed strategy deals with speed sensor failure detection and isolation within a reconfigurable induction-motor direct torque control (DTC) scheme. To increase the vehicle powertrain reliability regarding speed sensor failures, a maximum-likelihood voting (MLV) algorithm is adopted. It uses two virtual sensors [extended Kalman filter (EKF) and a Luenberger observer (LO)] and a speed sensor. Experiments on an induction-motor drive and simulations on an EV are carried out using a European urban and extraurban driving cycle to show that the proposed sensor FTC approach is effective and provides a simple configuration with high performance in terms of speed and torque responses.

[1]  Arnaud Gaillard,et al.  Current Sensor Fault-Tolerant Control for WECS With DFIG , 2009, IEEE Transactions on Industrial Electronics.

[2]  Rolf Isermann,et al.  Fault-tolerant actuators and drives - Structures, fault detection principles and applications , 2009, Annu. Rev. Control..

[3]  B. Parhami Voting algorithms , 1994 .

[4]  Daniel U. Campos-Delgado,et al.  Fault-tolerant control in variable speed drives: a survey , 2008 .

[5]  Hongyun Jia,et al.  Back-EMF Harmonic Analysis and Fault-Tolerant Control of Flux-Switching Permanent-Magnet Machine With Redundancy , 2011, IEEE Transactions on Industrial Electronics.

[6]  Friedrich Wilhelm Fuchs,et al.  Current Sensor Fault Detection, Isolation, and Reconfiguration for Doubly Fed Induction Generators , 2009, IEEE Transactions on Industrial Electronics.

[7]  M.E.H. Benbouzid,et al.  Design and control of the induction motor propulsion of an Electric Vehicle , 2010, 2010 IEEE Vehicle Power and Propulsion Conference.

[8]  F Aghili,et al.  Fault-Tolerant Torque Control of BLDC Motors , 2011, IEEE Transactions on Power Electronics.

[9]  Yoichi Hori,et al.  Fault-tolerant traction control of electric vehicles , 2011 .

[10]  Longya Xu,et al.  Alternative Energy Vehicles Drive System: Control, Flux and Torque Estimation, and Efficiency Optimization , 2011, IEEE Transactions on Vehicular Technology.

[11]  Letha H. Etzkorn,et al.  A fault-tolerant approach to test control utilizing dual-redundant processors , 2008, Adv. Eng. Softw..

[12]  Friedrich Wilhelm Fuchs,et al.  Doubly Fed Induction Generator Model-Based Sensor Fault Detection and Control Loop Reconfiguration , 2009, IEEE Transactions on Industrial Electronics.

[13]  Ayman Mohamed Fawzi EL-Refaie,et al.  Fault-tolerant permanent magnet machines: a review , 2011 .

[14]  Mickaël Hilairet,et al.  Design of a Fault-Tolerant Controller Based on Observers for a PMSM Drive , 2011, IEEE Transactions on Industrial Electronics.

[15]  Demba Diallo,et al.  A Loss-Minimization DTC Scheme for EV Induction Motors , 2005, IEEE Transactions on Vehicular Technology.

[16]  Fredrik Gustafsson,et al.  Rotational speed sensors: limitations, pre-processing and automotive applications , 2010, IEEE Instrumentation & Measurement Magazine.

[17]  Yiu-Wing Leung,et al.  Maximum likelihood voting for fault-tolerant software with finite output-space , 1995 .

[18]  B Mirafzal,et al.  Fault-Tolerant Technique for Δ-Connected AC-Motor Drives , 2011, IEEE Transactions on Energy Conversion.

[19]  Jafar Soltani,et al.  Adaptive Nonlinear Direct Torque Control of Sensorless IM Drives With Efficiency Optimization , 2010, IEEE Transactions on Industrial Electronics.

[20]  M. Ehsani,et al.  Simple Derivative-Free Nonlinear State Observer for Sensorless AC Drives , 2006, IEEE/ASME Transactions on Mechatronics.

[21]  Demba Diallo,et al.  Advanced Fault-Tolerant Control of Induction-Motor Drives for EV/HEV Traction Applications: From Conventional to Modern and Intelligent Control Techniques , 2007, IEEE Transactions on Vehicular Technology.

[22]  Monica E. Romero,et al.  Sensor fault-tolerant vector control of induction motors , 2010 .

[23]  Rongrong Wang,et al.  Fault-tolerant control with active fault diagnosis for four-wheel independently-driven electric ground vehicles , 2011, Proceedings of the 2011 American Control Conference.

[24]  L. Harnefors,et al.  Instability phenomena and remedies in sensorless indirect field oriented control , 2000 .

[25]  Abdelaziz Kheloui,et al.  An Adaptive Electric Differential for Electric Vehicles Motion Stabilization , 2011, IEEE Transactions on Vehicular Technology.

[26]  Mohamed Benbouzid,et al.  DSP-based sensor fault-tolerant control of electric vehicle powertrains , 2011, 2011 IEEE International Symposium on Industrial Electronics.

[27]  Haitham Abu-Rub,et al.  Speed and Load Torque Observer Application in High-Speed Train Electric Drive , 2010, IEEE Transactions on Industrial Electronics.

[28]  Demba Diallo,et al.  A fault-tolerant control architecture for induction motor drives in automotive applications , 2004, IEEE Transactions on Vehicular Technology.

[29]  Man Ho Kim,et al.  Kalman Predictive Redundancy System for Fault Tolerance of Safety-Critical Systems , 2010, IEEE Transactions on Industrial Informatics.

[30]  K.-S. Lee,et al.  Instrument fault detection and compensation scheme for direct torque controlled induction motor drives , 2003 .

[31]  Hassan K. Khalil,et al.  Speed Observer and Reduced Nonlinear Model for Sensorless Control of Induction Motors , 2009, IEEE Transactions on Control Systems Technology.

[32]  Mohamed Benbouzid,et al.  Sensor fault-tolerant control of an induction motor based electric vehicle , 2011, Proceedings of the 2011 14th European Conference on Power Electronics and Applications.