Some Applications of Acoustic Emission in Particle Science and Technology

Acoustic emission (AE) has been used in many applications in the field of particle science and technology. AE sensors have been used in particle concentration measurements both in gas-continuous and oil-continuous flows in the oil and gas industry. To avoid formation sand flowing into pipelines, leading to erosion of valves and in many cases even to complete blockage of the flow of oil and gas, AE sensors are almost exclusively used in sand monitoring and control. These are very often among standard sensors stipulated by the operators of oil and gas production facilities in offshore, on shore, and subsea applications. Special types of sensor design have led to easy mounting of these AE sensors, which are very often clamp-on devices. This article presents a brief overview of AE-based particle monitoring in general and focuses on flange-mounted sensors in the monitoring of particle flow. By using two or more AE sensors located suitably in the process line, the particle velocity can also be evaluated, as is shown in examples using correlation in this article. The AE sensors can easily be adapted to detect malfunctioning of the process line, whether pneumatic lines or silos, just by analyzing the time series of signals from strategically based AE sensors along the process lines. Some examples are given based on recent measurement data. Finally, the article presents an overview of possibilities for improved particle flow monitoring using a multisensor suite incorporating AE sensors with other sensors/detectors such as those derived from capacitance, resistance, gamma ray, microwave, and optical devices. Artificial intelligence (AI) techniques, such as fuzzy logic and neural network algorithms, used in handling the data from these sensors lead to faster and more reliable control. Some of these topics are addressed also.