Isopropanol production with engineered Cupriavidus necator as bioproduction platform

Alleviating our society’s dependence on petroleum-based chemicals has been highly emphasized due to fossil fuel shortages and increasing greenhouse gas emissions. Isopropanol is a molecule of high potential to replace some petroleum-based chemicals, which can be produced through biological platforms from renewable waste carbon streams such as carbohydrates, fatty acids, or CO2. In this study, for the first time, the heterologous expression of engineered isopropanol pathways were evaluated in a Cupriavidus necator strain Re2133, which was incapable of producing poly-3-hydroxybutyrate [P(3HB)]. These synthetic production pathways were rationally designed through codon optimization, gene placement, and gene dosage in order to efficiently divert carbon flow from P(3HB) precursors toward isopropanol. Among the constructed pathways, Re2133/pEG7c overexpressing native C. necator genes encoding a β-ketothiolase, a CoA-transferase, and codon-optimized Clostridium genes encoding an acetoacetate decarboxylase and an alcohol dehydrogenase produced up to 3.44 g l-1 isopropanol in batch culture, from fructose as a sole carbon source, with only 0.82 g l-1 of biomass. The intrinsic performance of this strain (maximum specific production rate 0.093 g g-1 h-1, yield 0.32 Cmole Cmole-1) corresponded to more than 60 % of the respective theoretical performance. Moreover, the overall isopropanol production yield (0.24 Cmole Cmole-1) and the overall specific productivity (0.044 g g-1 h-1) were higher than the values reported in the literature to date for heterologously engineered isopropanol production strains in batch culture. Strain Re2133/pEG7c presents good potential for scale-up production of isopropanol from various substrates in high cell density cultures.

[1]  Nicolas Perry,et al.  Using two-component systems and other bacterial regulatory factors for the fabrication of synthetic genetic devices. , 2007, Methods in enzymology.

[2]  E. Wilde Untersuchungen über Wachstum und Speicherstoffsynthese von Hydrogenomonas , 2004, Archiv für Mikrobiologie.

[3]  J. Liao,et al.  Driving Forces Enable High-Titer Anaerobic 1-Butanol Synthesis in Escherichia coli , 2011, Applied and Environmental Microbiology.

[4]  Y. Jang,et al.  Developmentofa gene knockout systemforRalstonia eutropha H 16 based on thebroad-host-rangevectorexpressingamobile group II intron , 2010 .

[5]  Yixue Li,et al.  Large number of phosphotransferase genes in the Clostridium beijerinckii NCIMB 8052 genome and the study on their evolution , 2010, BMC Bioinformatics.

[6]  Etienne Paul,et al.  Impact of sustaining a controlled residual growth on polyhydroxybutyrate yield and production kinetics in Cupriavidus necator. , 2013, Bioresource technology.

[7]  James C Liao,et al.  Microbial production of advanced transportation fuels in non-natural hosts. , 2009, Current opinion in biotechnology.

[8]  B. Bowien,et al.  Carbonic Anhydrase Is Essential for Growth of Ralstonia eutropha at Ambient CO2 Concentrations , 2002, Journal of bacteriology.

[9]  K. Houmiel,et al.  Multiple β-Ketothiolases Mediate Poly(β-Hydroxyalkanoate) Copolymer Synthesis in Ralstonia eutropha , 1998 .

[10]  Anthony J. Sinskey,et al.  Production of Poly(3-Hydroxybutyrate-co-3-Hydroxyhexanoate) from Plant Oil by Engineered Ralstonia eutropha Strains , 2011, Applied and Environmental Microbiology.

[11]  T. Bruno,et al.  Composition-Explicit Distillation Curves for Mixtures of Gasoline with Four-Carbon Alcohols (Butanols) , 2009 .

[12]  D. Jendrossek,et al.  Isolation of mutants of Alcaligenes eutrophus unable to derepress the fermentative alcohol dehydrogenase , 1987, Archives of Microbiology.

[13]  M. Flickinger,et al.  Determination of protein expression and plasmid copy number from cloned genes in Escherichia coli by flow injection analysis using an enzyme indicator vector , 1989, Biotechnology and bioengineering.

[14]  T. Fukui,et al.  Microbial synthesis of poly((R)-3-hydroxybutyrate-co-3-hydroxypropionate) from unrelated carbon sources by engineered Cupriavidus necator. , 2009, Biomacromolecules.

[15]  Han N. Lim,et al.  Fundamental relationship between operon organization and gene expression , 2011, Proceedings of the National Academy of Sciences.

[16]  Masayuki Inui,et al.  Production of isopropanol by metabolically engineered Escherichia coli , 2008, Applied Microbiology and Biotechnology.

[17]  Sheng Hu,et al.  A high-throughput colorimetric assay to measure the activity of glutamate decarboxylase. , 2011, Enzyme and microbial technology.

[18]  Philippe Soucaille,et al.  Metabolic engineering of Clostridium acetobutylicum ATCC 824 for the high-yield production of a biofuel composed of an isopropanol/butanol/ethanol mixture. , 2013, Metabolic engineering.

[19]  A. Pühler,et al.  A Broad Host Range Mobilization System for In Vivo Genetic Engineering: Transposon Mutagenesis in Gram Negative Bacteria , 1983, Bio/Technology.

[20]  R. Ashby,et al.  Altered composition of Ralstonia eutropha poly(hydroxyalkanoate) through expression of PHA synthase from Allochromatium vinosum ATCC 35206 , 2009, Biotechnology Letters.

[21]  A. Steinbüchel,et al.  A multifunctional fermentative alcohol dehydrogenase from the strict aerobe Alcaligenes eutrophus: purification and properties. , 1984, European journal of biochemistry.

[22]  Yanhe Ma,et al.  Complete Genome Sequence of Clostridium acetobutylicum DSM 1731, a Solvent-Producing Strain with Multireplicon Genome Architecture , 2011, Journal of bacteriology.

[23]  R. Marchal,et al.  Simultaneous production of isopropanol, butanol, ethanol and 2,3-butanediol by Clostridium acetobutylicum ATCC 824 engineered strains , 2012, AMB Express.

[24]  D. Jendrossek,et al.  Alcohol dehydrogenase gene from Alcaligenes eutrophus: subcloning, heterologous expression in Escherichia coli, sequencing, and location of Tn5 insertions , 1988, Journal of bacteriology.

[25]  K. Sudesh,et al.  Biosynthesis of polyhydroxyalkanoate copolymers from mixtures of plant oils and 3-hydroxyvalerate precursors. , 2008, Bioresource technology.

[26]  J. S. Chen,et al.  Purification and characterization of a primary-secondary alcohol dehydrogenase from two strains of Clostridium beijerinckii , 1993, Journal of bacteriology.

[27]  H. Schlegel,et al.  Excretion of metabolites by hydrogen bacteria , 1979, European journal of applied microbiology and biotechnology.

[28]  W. Hall,et al.  Studies of acid catalyzed reactions: XII. Alcohol decomposition over hydroxyapatite catalysts , 1973 .

[29]  D. Roop,et al.  Four new derivatives of the broad-host-range cloning vector pBBR1MCS, carrying different antibiotic-resistance cassettes. , 1995, Gene.

[30]  A. Steinbüchel,et al.  Regulation of phasin expression and polyhydroxyalkanoate (PHA) granule formation in Ralstonia eutropha H16. , 2002, Microbiology.

[31]  Y. Jang,et al.  Metabolic engineering of Clostridium acetobutylicum for the enhanced production of isopropanol‐butanol‐ethanol fuel mixture , 2013, Biotechnology progress.

[32]  R. Repaske,et al.  Dense autotrophic cultures of Alcaligenes eutrophus , 1976, Applied and environmental microbiology.

[33]  J. Liao,et al.  Engineering a synthetic pathway in cyanobacteria for isopropanol production directly from carbon dioxide and light. , 2013, Metabolic engineering.

[34]  J. Liao,et al.  Improvement of isopropanol production by metabolically engineered Escherichia coli using gas stripping. , 2010, Journal of bioscience and bioengineering.

[35]  S. Nussberger,et al.  PHB granules are attached to the nucleoid via PhaM in Ralstonia eutropha , 2012, BMC Microbiology.

[36]  S. Hiu,et al.  Acetone-butanol-isopropanol production byClostridiumbeijerinckii (synonym,Clostridiumbutylicum) , 1986, Biotechnology Letters.

[37]  P. Dürre,et al.  New insights and novel developments in clostridial acetone/butanol/isopropanol fermentation , 1998, Applied Microbiology and Biotechnology.

[38]  E. Papoutsakis,et al.  Cloning and expression of Clostridium acetobutylicum ATCC 824 acetoacetyl-coenzyme A:acetate/butyrate:coenzyme A-transferase in Escherichia coli , 1990, Applied and environmental microbiology.

[39]  M. Koller,et al.  Microbial PHA Production from Waste Raw Materials , 2010 .

[40]  T. Fukui,et al.  Evaluation of promoters for gene expression in polyhydroxyalkanoate-producing Cupriavidus necator H16 , 2011, Applied Microbiology and Biotechnology.

[41]  H. Kataoka,et al.  Continuous butanol/isopropanol fermentation in down‐flow column reactor coupled with pervaporation using supported liquid membrane , 1992, Biotechnology and bioengineering.

[42]  G. Gottschalk,et al.  Complete Nucleotide Sequence of pHG1: A Ralstonia eutropha H16 Megaplasmid Encoding Key Enzymes of H2-based Lithoautotrophy and Anaerobiosis , 2003 .

[43]  R. Stanier,et al.  Dissimilation of Aromatic Compounds by Alcaligenes eutrophus , 1971, Journal of bacteriology.

[44]  S. Behura,et al.  Codon usage bias: causative factors, quantification methods and genome‐wide patterns: with emphasis on insect genomes , 2013, Biological reviews of the Cambridge Philosophical Society.

[45]  L. Nielsen,et al.  Fermentative butanol production by clostridia , 2008, Biotechnology and bioengineering.

[46]  A. Sinskey,et al.  Characterization of an extracellular lipase and its chaperone from Ralstonia eutropha H16 , 2013, Applied Microbiology and Biotechnology.

[47]  Toshimichi Ikemura,et al.  Codon usage tabulated from international DNA sequence databases: status for the year 2000 , 2000, Nucleic Acids Res..

[48]  A. Ishizaki,et al.  Production of poly(D‐3‐hydroxybutyrate) from CO2, H2, and O2 by high cell density autotrophic cultivation of Alcaligenes eutrophus , 1995, Biotechnology and bioengineering.

[49]  Anthony J. Sinskey,et al.  Studies on the production of branched-chain alcohols in engineered Ralstonia eutropha , 2012, Applied Microbiology and Biotechnology.

[50]  H. Schlegel Alcaligenes Eutrophus and Its Scientific and Industrial Career , 1990 .

[51]  A. Sinskey,et al.  The Ralstonia eutropha PhaR Protein Couples Synthesis of the PhaP Phasin to the Presence of Polyhydroxybutyrate in Cells and Promotes Polyhydroxybutyrate Production , 2002, Journal of bacteriology.

[52]  Jay D Keasling,et al.  Advanced biofuel production in microbes , 2010, Biotechnology journal.

[53]  D. G. Gibson,et al.  Enzymatic assembly of DNA molecules up to several hundred kilobases , 2009, Nature Methods.

[54]  A. Sinskey,et al.  Roles of Multiple Acetoacetyl Coenzyme A Reductases in Polyhydroxybutyrate Biosynthesis in Ralstonia eutropha H16 , 2010, Journal of bacteriology.

[55]  A. Heiningen,et al.  Continuous production of isopropanol and butanol using Clostridium beijerinckii DSM 6423 , 2011, Applied Microbiology and Biotechnology.

[56]  Y. Doi,et al.  Nuclear Magnetic Resonance Studies of Poly(3-Hydroxybutyrate) and Polyphosphate Metabolism in Alcaligenes eutrophus , 1989, Applied and environmental microbiology.

[57]  A. Steinbüchel,et al.  Ralstonia eutropha Strain H16 as Model Organism for PHA Metabolism and for Biotechnological Production of Technically Interesting Biopolymers , 2008, Journal of Molecular Microbiology and Biotechnology.

[58]  K. Houmiel,et al.  Multiple beta-ketothiolases mediate poly(beta-hydroxyalkanoate) copolymer synthesis in Ralstonia eutropha. , 1998, Journal of bacteriology.

[59]  A. Sinskey,et al.  Poly-beta-hydroxybutyrate (PHB) biosynthesis in Alcaligenes eutrophus H16. Identification and characterization of the PHB polymerase gene (phbC). , 1989, The Journal of biological chemistry.

[60]  Anne Pohlmann,et al.  Genome sequence of the bioplastic-producing “Knallgas” bacterium Ralstonia eutropha H16 , 2006, Nature Biotechnology.

[61]  J. C. Liao,et al.  Engineered Synthetic Pathway for Isopropanol Production in Escherichia coli , 2007, Applied and Environmental Microbiology.

[62]  S. Yoshida,et al.  Metabolic engineering of Candida utilis for isopropanol production , 2013, Applied Microbiology and Biotechnology.

[63]  C. Friedrich,et al.  Formate and Oxalate Metabolism in Alcaligenes eutrophus , 1979 .