Estimation of asphaltene precipitation in light, medium and heavy oils: experimental study and neural network modeling

Asphaltene can precipitate in oil reservoirs as a result of natural depletion and/or gas injection crippling the oil production performance. Most of the conventional models for asphaltene precipitation cannot precisely capture the asphaltene precipitation at a wide pressure range and for different oil types. To have a precise model that can be used for various oil types at a wide range of pressure conditions, a comprehensive artificial neural network (ANN) model was proposed to estimate the weight percent of precipitated asphaltene in different oil types (three oil types, namely light, medium and heavy). The dilution ratio, pressure, molecular weight of solvent, API gravity and resin-to-asphaltene ratio were considered as the model input parameters. The oil samples were thus categorized based on the differences in their API gravity and resin-to-asphaltene ratio. Five hundred and fifty experimental precipitation datapoints were obtained from our experimental apparatus in a wide range of pressure, dilution ratio and injected fluid molecular weight, and used to make a comprehensive databank for model calibration and verification. At the test stage, the coefficient of correlation (R2) was higher than 0.98 and mean square error was less than 0.04 indicating the good performance of the proposed model. Furthermore, a comparison between the prediction of ANN model and two types of alternative approaches, namely the thermodynamic and the fractal/aggregation approaches, was performed. For this purpose, the prediction of two of the widely used solubility models, Flory–Huggins and Modified Flory–Huggins and also a polydisperse thermodynamic model was compared to the prediction of the proposed ANN model. In addition to those, as a fractal/aggregation model, a scaling model was also selected and employed to compare its performance against that of the proposed ANN model. The ANN model showed a better performance as compared to the other conventional models. The results demonstrated that the proposed model provides acceptable prediction for different oil types over a wide range of pressure which is a difficult task for most of the conventional techniques.

[1]  James G. Speight,et al.  Fuel Science and Technology Handbook , 1990 .

[2]  Utomo Utojo,et al.  Unification of neural and statistical modeling methods that combine inputs by linear projection , 1998 .

[3]  A. Firoozabadi,et al.  Thermodynamic micellizatin model of asphaltene precipitation from petroleum fluids , 1996 .

[4]  Hedia Fgaier,et al.  Artificial Neural Network Identification and Evaluation of Hydrotreater Plant , 2006 .

[5]  Gholamreza Zahedi,et al.  Prediction of asphaltene precipitation in crude oil , 2009 .

[6]  Harry Rodríguez-Vallés,et al.  A neural networks method to predict activity coefficients for binary systems based on molecular functional group contribution , 2006 .

[7]  Shahin Kord,et al.  Asphaltene precipitation in live crude oil during natural depletion: Experimental investigation and modeling , 2012 .

[8]  T. Guo,et al.  Effect of temperature and molecular weight of n-alkane precipitants on asphaltene precipitation , 2001 .

[9]  L. H. Ali,et al.  Investigations into asphaltenes in heavy crude oils. I. Effect of temperature on precipitation by alkane solvents , 1981 .

[10]  Ali Hassan Al-basry,et al.  Asphaltene Studies in on-shore Abu Dhabi Oil fields, PART II: Investigation and mitigation of asphaltene deposition - a case study , 2010 .

[11]  A. V. Bergen,et al.  Screening of crude oils for asphalt precipitation: Theory, practice, and the selection of inhibitors , 1995 .

[12]  Riyaz Kharrat,et al.  Developing a New Scaling Equation for Modelling of Asphaltene Precipitation , 2009 .

[13]  Ali Naseri,et al.  Modeling of asphaltene precipitation utilizing Association Equation of State , 2012 .

[14]  K. Rajagopal,et al.  Towards a polydisperse molecular thermodynamic model for asphaltene precipitation in live-oil , 2001 .

[15]  G. Mansoori,et al.  ROLE OF ASPHALTENE DEPOSITION IN EOR GAS FLOODING , 1988 .

[16]  Mohsen Edalat,et al.  Developing of Scaling Equation with Function of Pressure to Determine Onset of Asphaltene Precipitation , 2008 .

[17]  M. Ahmadi Prediction of asphaltene precipitation using artificial neural network optimized by imperialist competitive algorithm , 2011 .

[18]  Alireza Bahadori,et al.  Thermodynamic investigation of asphaltene precipitation during primary oil production laboratory and smart technique , 2013 .

[19]  J. Nazuno Haykin, Simon. Neural networks: A comprehensive foundation, Prentice Hall, Inc. Segunda Edición, 1999 , 2000 .

[20]  Ali Naseri,et al.  An artificial neural network approach to predict asphaltene deposition test result , 2012 .

[21]  S. Dyer,et al.  Quantification of Asphaltene Flocculation During Miscible CO Flooding In the Weyburn Reservoir , 1995 .

[22]  George Jackson,et al.  Phase equilibria of associating fluids , 2006 .

[23]  Hadi Fattahi,et al.  Estimation of asphaltene precipitation from titration data: a hybrid support vector regression with harmony search , 2014, Neural Computing and Applications.

[24]  S. Ayatollahi,et al.  Estimation of SARA Fraction Properties With the SRK EOS , 2004 .

[25]  Simon Haykin,et al.  Neural Networks: A Comprehensive Foundation , 1998 .

[26]  Riyaz Kharrat,et al.  Monitoring of asphaltene precipitation: Experimental and modeling study , 2011 .

[27]  H. Yarranton,et al.  Applying the PR-EoS to Asphaltene Precipitation from n-Alkane Diluted Heavy Oils and Bitumens , 2006 .

[28]  Samuel Asomaning,et al.  Evaluating Asphaltene Inhibitors: Laboratory Tests and Field Studies , 2001 .

[29]  M. Fasih,et al.  An Applied and Efficient Model for Asphaltene Precipitation In Production and Miscible Gas Injection Processes , 2010 .

[30]  K. Gubbins,et al.  Phase equilibria of associating fluids : spherical molecules with multiple bonding sites , 1988 .

[31]  Mahmood Amani,et al.  Assessment of asphaltene deposition due to titration technique , 2013 .

[32]  M. Ghazanfari,et al.  An Experimental Investigation of Asphaltene Precipitation During Natural Production of Heavy and Light Oil Reservoirs: The Role of Pressure and Temperature , 2011 .

[33]  M. Jamialahmadi,et al.  A New Scaling Equation for Modeling of Asphaltene Precipitation , 2003 .

[34]  M. Khishvand,et al.  Nonlinear Risk Optimization Approach to Gas Lift Allocation Optimization , 2012 .

[35]  Kosta J. Leontaritis,et al.  Asphaltene deposition: a survey of field experiences and research approaches , 1988 .

[36]  L. Nghiem Phase behavior modelling and compositional simulation of asphaltene depositon in reservoirs , 1999 .

[37]  H. Rostami,et al.  Prediction of Asphaltene Precipitation in Live and Tank Crude Oil Using Gaussian Process Regression , 2013 .

[38]  J. G. Meijer,et al.  Influence of Temperature and Pressure on Asphaltene Flocculation , 1984 .

[39]  M. Sahimi,et al.  Asphalt flocculation and deposition: I. The onset of precipitation , 1996 .

[40]  Javad Khazaei,et al.  Prediction of rheological properties of Iranian bread dough from chemical composition of wheat flour by using artificial neural networks , 2007 .

[41]  Aysegul Aksoy,et al.  Modeling of the activated sludge process by using artificial neural networks with automated architecture screening , 2008, Comput. Chem. Eng..

[42]  C. Ghotbi,et al.  EXPERIMENTAL INVESTIGATION AND THERMODYNAMIC MODELING OF ASPHALTENE PRECIPITATION , 2011 .

[43]  N. E. Burke,et al.  Measurement and modeling of asphaltene precipitation , 1990 .

[44]  Sunil Kokal,et al.  Measurement And Correlation Of Asphaltene Precipitation From Heavy Oils By Gas Injection , 1992 .

[45]  S. Ayatollahi,et al.  Investigating the effect of different asphaltene structures on surface topography and wettability alteration , 2011 .

[46]  Ali Elkamel,et al.  Hybrid artificial neural network—First principle model formulation for the unsteady state simulation and analysis of a packed bed reactor for CO2 hydrogenation to methanol , 2005 .

[47]  N. E. Burke,et al.  Measurement and Modeling of Asphaltene Precipitation (includes associated paper 23831 ) , 1990 .

[48]  S. Hyakin,et al.  Neural Networks: A Comprehensive Foundation , 1994 .

[49]  G. A. Mansoori,et al.  Asphaltene Flocculation During Oil Production and Processing: A Thermodynamic Collodial Model , 1987 .

[50]  Huihe Shao,et al.  Designing a soft sensor for a distillation column with the fuzzy distributed radial basis function neural network , 1996, Proceedings of 35th IEEE Conference on Decision and Control.

[51]  K. Akbarzadeh,et al.  Asphaltenes — Problematic but Rich in Potential , 2007 .

[52]  Muhammad Sahimi,et al.  Asphalt Flocculation and Deposition. V. Phase Behavior in Miscible and Immiscible Injections , 1999 .

[53]  Bahram Hemmateenejad,et al.  Multivariate Curve Resolution Alternating Least-Squares As a Tool for Analyzing Crude Oil Extracted Asphaltene Samples , 2012 .

[54]  Gholamreza Zahedi,et al.  A Neural Network Approach for Prediction of the CuO-ZnO-Al2O3 Catalyst Deactivation , 2005 .

[55]  Shahab D. Mohaghegh,et al.  Virtual-Intelligence Applications in Petroleum Engineering: Part 1—Artificial Neural Networks , 2000 .

[56]  Ali Naseri,et al.  A Correlations Approach for Prediction of PVT Properties of Reservoir Oils , 2014 .

[57]  S. Ayatollahi,et al.  Prediction of Asphaltene Precipitation: Learning from Data at Different Conditions , 2010 .

[58]  James G. Speight,et al.  Factors influencing the separation of asphaltenes from heavy petroleum feedstocks , 1984 .

[59]  Ali Abedini,et al.  Comparison of scaling equation with neural network model for prediction of asphaltene precipitation , 2010 .

[60]  Muhammad Sahimi,et al.  Asphalt flocculation and deposition : II. Formation and growth of fractal aggregates , 1996 .

[61]  M. Greaves,et al.  Downhole Catalytic Process for Upgrading Heavy Oil: Produced Oil Properties and Composition , 2001 .

[62]  G. A. Mansoori,et al.  ASPHALTENE FLOCCULATION DURING OIL PRODUCTION AND PROCESSING , 1987 .

[63]  B. Mirzayi,et al.  Polymer solution and lattice theory applications for modeling of asphaltene precipitation in petroleum mixtures , 2008 .

[64]  Ali Naseri,et al.  Toward reservoir oil viscosity correlation , 2013 .

[65]  C. G. Ma,et al.  Application of Artificial Neural Network in the Residual Oil Hydrotreatment Process , 2009 .

[66]  A. Elkamel,et al.  Asphaltene precipitation and deposition in oil reservoirs –technical aspects, experimental and hybrid neural network predictive tools , 2014 .

[67]  M. Sahimi,et al.  Asphalt flocculation and deposition. III. The molecular weight distribution , 1996 .

[68]  D. B. Bennion,et al.  Experimental And Theoretical Studies Of Solids Precipitation From Reservoir Fluid , 1992 .

[69]  C. S. Kabir,et al.  Laboratory Techniques to Measure Thermodynamic Asphaltene Instability , 2002 .