A Review of Carbon Nanotube Synthesis via Fluidized-Bed Chemical Vapor Deposition

Carbon nanotubes (CNTs) are crystalline, tubular, carbon structures with extraordinary mechanical, chemical, optical, and electrical properties. These unique properties make CNTs potentially valuable in a wide range of end-use applications. Currently, research into nanotubes and their applications is hampered by the lack of a suitable technique for manufacturing them in large quantities, which we define here as 10 000 tons per plant per year. Consequently, research into large-scale manufacturing techniques is ongoing. There are three established methods of CNT synthesis:  (i) arc discharge, (ii) laser ablation, and (iii) chemical vapor deposition (CVD). Of these, CVD techniques show the greatest promise for economically viable, large-scale synthesis, based upon yields reported in the literature and the inherent scalability of similar technologies, e.g., fluidized catalytic cracking. In particular, the fluidized-bed CVD (FBCVD) technique (where the CVD reaction occurs within a fluidized bed of catalyst par...