Development of prediction system using artificial neural networks for the optimization of spinning process

This article correlates draw frame settings with quality characteristics of sliver and ring spun yarn using artificial neural networks. Considering the importance of draw frame as the last quality improvement machine in the spinning process, the quality influencing parameters of the draw frame were used as input for artificial neural networks. The neural networks were trained using a combination of Levenberg-Marquardt algorithm and Bayesian regularization for better generalization of the networks. Cross validation was performed for each trained network to test the performance of networks. The promising results achieved by this research work emphasize the ability of neural networks to predict the quality characteristics of sliver and yarn using the artificial neural networks. Therefore, draw frame parameters can be adjusted on the basis of required sliver and yarn quality. Furthermore, machines can be involved in the decision making process in spinning mills.

[1]  Xungai Wang,et al.  Predicting Worsted Spinning Performance with an Artificial Neural Network Model , 2004 .

[2]  David J. C. MacKay,et al.  Bayesian Interpolation , 1992, Neural Computation.

[3]  Kuo-Tung Chang,et al.  Fuzzy Self-Organizing and Neural Network Control of Sliver Linear Density in a Drawing Frame , 2001 .

[4]  E. Krause Eighth International Conference on Numerical Methods in Fluid Dynamics : proceedings of the Conference, Rheinisch-Westfälische Technische Hochschule, Aachen, Germany, June 28-July 2, 1982 , 1982 .

[5]  Shaila Apte,et al.  Adaptive Neuro-fuzzy Inference System with Subtractive Clustering: A Model to Predict Fiber and Yarn Relationship , 2010 .

[6]  Michael Y. Hu,et al.  Artificial neural networks in bankruptcy prediction: General framework and cross-validation analysis , 1999, Eur. J. Oper. Res..

[7]  P. Ünal,et al.  The Effect of Fiber Properties on the Characteristics of Spliced Yarns: Part II: Prediction of Retained Spliced Diameter , 2010 .

[8]  Terrence L. Fine,et al.  Feedforward Neural Network Methodology , 1999, Information Science and Statistics.

[9]  Xungai Wang,et al.  An Artificial Neural Network-based Hairiness Prediction Model for Worsted Wool Yarns , 2009 .

[10]  M. Slah,et al.  A new approach for predicting the knit global quality by using the desirability function and neural networks , 2006 .

[11]  Chokri Cherif,et al.  Use of Artificial Neural Networks for Determining the Leveling Action Point at the Auto-leveling Draw Frame , 2008 .

[12]  Bin Gang Xu,et al.  An Artificial Neural Network Model for the Prediction of Spirality of Fully Relaxed Single Jersey Fabrics , 2009 .

[13]  M. C. Ramesh,et al.  The Prediction of Yarn Tensile Properties by Using Artificial Neural Networks , 1995 .

[14]  B. K. Behera,et al.  Artificial Neural Network System for the Design of Airbag Fabrics , 2009 .