Energy anomaly detection in tire curing by using data integration and forecasting techniques

This study proposed a method of energy anomaly detection by using data integration and forecasting techniques to improve energy efficiency in tire curing. Proposed method integrates energy consumption with different factors (environments, equipments, operators, tire blanks and tire types). Artificial neural network model and Support Vector Machine model were used to forecast normal interval for energy efficiency ratio; instances dropping out of this interval indicate potential anomaly affairs. Compared with traditional method, proposed method is robust against environment changes, highly correlated to curing process and can discover curing energy anomalies (leakage of steam or nitrogen, idling, and improper curing parameters configuration) effectively.

[1]  Heekuck Oh,et al.  Neural Networks for Pattern Recognition , 1993, Adv. Comput..

[2]  C. Park,et al.  Energy consumption reduction technology in manufacturing — A selective review of policies, standards, and research , 2009 .

[3]  Zong Qun Fault Diagnosis of Sulfuration Procession in Heavy-duty Tire Production , 2010 .

[4]  Mark D. Levine,et al.  Assessment of China's energy-saving and emission-reduction accomplishments and opportunities during the 11th Five Year Plan , 2010 .

[5]  Ramachandran Kannan,et al.  Energy management practices in SME––case study of a bakery in Germany , 2003 .

[6]  Bernhard Schölkopf,et al.  A tutorial on support vector regression , 2004, Stat. Comput..

[7]  Shahin Rahimifard,et al.  Minimising Embodied Product Energy to support energy efficient manufacturing , 2010 .

[8]  Vincent Wertz,et al.  Fuzzy Logic, Identification and Predictive Control , 2004 .

[9]  Andrew Kusiak,et al.  Virtual models of indoor-air-quality sensors , 2010 .

[10]  P. Seidel,et al.  Multilayer perceptron tumour diagnosis based on chromatography analysis of urinary nucleosides , 2007, Neural Networks.

[11]  Enrico Zio,et al.  Failure and reliability prediction by support vector machines regression of time series data , 2011, Reliab. Eng. Syst. Saf..

[12]  Saad Mekhilef,et al.  A review on energy saving strategies in industrial sector , 2011 .

[13]  Mark Levine,et al.  Assessment of China's Energy-Saving and Emission-Reduction Accomplishments and Opportunities During the 11th Five Year Plan , 2010 .