Effects of turbulence modelling on prediction of flow characteristics in a bench-scale anaerobic gas-lift digester.

Flow in a gas-lift digester with a central draft-tube was investigated using computational fluid dynamics (CFD) and different turbulence closure models. The k-ω Shear-Stress-Transport (SST), Renormalization-Group (RNG) k-∊, Linear Reynolds-Stress-Model (RSM) and Transition-SST models were tested for a gas-lift loop reactor under Newtonian flow conditions validated against published experimental work. The results identify that flow predictions within the reactor (where flow is transitional) are particularly sensitive to the turbulence model implemented; the Transition-SST model was found to be the most robust for capturing mixing behaviour and predicting separation reliably. Therefore, Transition-SST is recommended over k-∊ models for use in comparable mixing problems. A comparison of results obtained using multiphase Euler-Lagrange and singlephase approaches are presented. The results support the validity of the singlephase modelling assumptions in obtaining reliable predictions of the reactor flow. Solver independence of results was verified by comparing two independent finite-volume solvers (Fluent-13.0sp2 and OpenFOAM-2.0.1).

[1]  Ridwan S. Oey,et al.  Numerical Simulations of an Oscillating Internal‐loop Airlift Reactor , 2008 .

[2]  R. F. Mudde,et al.  2D and 3D simulations of an internal airlift loop reactor on the basis of a two-fluid model , 2001 .

[3]  Robert N Meroney,et al.  CFD simulation of mechanical draft tube mixing in anaerobic digester tanks. , 2009, Water research.

[4]  Michael C. Flickinger,et al.  Encyclopedia of industrial biotechnology : bioprocess, bioseparation, and cell technology , 2010 .

[5]  Hiroshi Takahashi,et al.  CFD simulation of mixing in anaerobic digesters. , 2009, Bioresource technology.

[6]  Jiri Blazek,et al.  Computational Fluid Dynamics: Principles and Applications, Second Edition , 2001 .

[7]  Muthanna Al-Dahhan,et al.  Flow pattern visualization in a mimic anaerobic digester using CFD. , 2005, Biotechnology and bioengineering.

[8]  Binxin Wu,et al.  CFD investigation of turbulence models for mechanical agitation of non-Newtonian fluids in anaerobic digesters. , 2011, Water research.

[9]  Izrail S. Turovskiy,et al.  Wastewater Sludge Processing , 2006 .

[10]  Chinmay V. Rane,et al.  CFD simulation of stirred tanks: Comparison of turbulence models. Part I: Radial flow impellers , 2011 .

[11]  F. Menter,et al.  A Correlation-Based Transition Model Using Local Variables—Part I: Model Formulation , 2006 .

[12]  U. Ghia,et al.  Procedure for Estimation and Reporting of Uncertainty Due to Discretization in CFD Applications , 2007 .

[13]  Jiri Blazek,et al.  Computational Fluid Dynamics: Principles and Applications , 2001 .

[14]  Binxin Wu,et al.  CFD simulation of mixing in egg-shaped anaerobic digesters. , 2010, Water research.

[15]  Binxin Wu,et al.  CFD simulation of non‐Newtonian fluid flow in anaerobic digesters , 2008, Biotechnology and bioengineering.

[16]  J. Bridgeman,et al.  Computational fluid dynamics modelling of sewage sludge mixing in an anaerobic digester , 2012, Adv. Eng. Softw..

[17]  Jingwei Ma,et al.  Numerical simulation of mechanical mixing in high solid anaerobic digester. , 2011, Bioresource technology.

[18]  F. Menter,et al.  Ten Years of Industrial Experience with the SST Turbulence Model , 2003 .

[19]  Jun Sawai,et al.  Liquid circulation and critical gas velocity in slurry bubble column with short size draft tube , 1999 .

[20]  C. Brebbia,et al.  Computational Methods in Multiphase Flow , 2001 .

[21]  Mehul Vesvikar,et al.  Flow pattern visualization of a simulated digester. , 2004, Water research.

[22]  A. Lübbert,et al.  Gas Holdup in Bioreactors , 2010 .

[23]  M. Al-Dahhan,et al.  Gas-lift digester configuration effects on mixing effectiveness. , 2007, Water research.

[24]  F. Menter ZONAL TWO EQUATION k-w TURBULENCE MODELS FOR AERODYNAMIC FLOWS , 1993 .

[25]  J. Aubin,et al.  Modeling turbulent flow in stirred tanks with CFD: the influence of the modeling approach, turbulence model and numerical scheme , 2004 .

[26]  Binxin Wu,et al.  CFD simulation of gas and non-Newtonian fluid two-phase flow in anaerobic digesters. , 2010, Water research.

[27]  Turbulence Modeling for Engineering Flows , 2022 .