TRIBOLOGY ISSUES IN MACHINING

Abstract Machining is the process of shaping materials into useful articles by removing the unwanted material. In traditional machining processes such as in cutting and grinding, the unwanted material is removed by mechanical means using a cutting tool. Since the tool makes contact with the workpiece and either the tool, the workpiece, or both are in motion, tribology (i.e., the study of rubbing or sliding) becomes an important issue. Tribology has a crucial and significant role as an enabling technology, since tool wear is a major problem in the production of reliable and cost-effective products. This paper reviews recently published articles related to the wear of cutting tools and grinding wheels. These papers are classified into such areas as the wear process, measurement of wear, reduction of wear through the use of different cutting tools and abrasive materials, strategies used to monitor wear during machining and grinding, and in-process control of machining to compensate for tool wear.

[1]  PRECISION SURFACE GRINDING CHARACTERISTICS OF CERAMIC MATRIX COMPOSITES AND STRUCTURAL CERAMICS WITH ELECTROLYTIC IN-PROCESS DRESSING , 1997 .

[2]  Sharon Crane Siegel,et al.  EFFECT OF HANDPIECE LOAD ON THE CUTTING EFFICIENCY OF DENTAL BURS , 1997 .

[3]  C. S. Leem.  A practical monitoring strategy for machining process control , 1997 .

[4]  Colin Bradley,et al.  A machine vision system for tool wear assessment , 1997 .

[5]  Kg Budinski,et al.  Needs and Applications in Precision Measurement and Monitoring of Wear , 1997 .

[6]  Y. G. Srinivasa,et al.  In-process tool wear monitoring through time series modelling and pattern recognition , 1997 .

[7]  Z. Y. Wang,et al.  Wear of CBN tool in turning of silicon nitride with cryogenic cooling , 1997 .

[8]  K. Kishi,et al.  The Development of Nanocrystalline CBN for Enhanced Superalloy Grinding Performance , 1997 .

[9]  A. B. Chattopadhyay,et al.  A simple approach for on-line tool wear monitoring using the analytic hierarchy process , 1997 .

[10]  Toshiyuki Obikawa,et al.  Wear characteristic of alumina coated and alumina ceramic tools , 1997 .

[11]  T. Kitagawa,et al.  Temperature and wear of cutting tools in high-speed machining of Inconel 718 and Ti6Al6V2Sn , 1997 .

[12]  A. Chattopadhyay,et al.  Neural-networks-based tool wear monitoring in turning medium carbon steel using a coated carbide tool , 1997 .

[13]  Mahmudur Rahman,et al.  The machinability of inconel 718 , 1997 .

[14]  Toshiro Shibasaka,et al.  Comprehensive Monitoring System in Metal Cutting (1st Report) , 1997 .

[15]  Andrew Y. C. Nee,et al.  Tool condition monitoring using laser scatter pattern , 1997 .

[16]  N. Nishiwaki,et al.  Machinability of aluminum-SiC particle composites during cutting with monocrystal diamond tools , 1996 .

[17]  G. Fox-Rabinovich,et al.  Characteristic features of wear in tools made of high-speed steels with surface engineered coatings I. Wear characteristics of surface engineered high-speed steel cutting tools , 1996 .

[18]  G. D'Errico,et al.  PVD coatings of cermet inserts for milling applications , 1996 .

[19]  Santanu Das,et al.  Force Parameters for On-line Tool Wear Estimation: A Neural Network Approach , 1996, Neural Networks.

[20]  Mutsumi Touge,et al.  Monitoring of wear of abrasive grains , 1996 .

[21]  寛憲 松岡,et al.  ホブ切り用切削油の添加剤の効果に及ぼす基油の粘度の影響 : 第3報, 数種の添加剤の併用効果 , 1996 .

[22]  G. Fox-Rabinovich,et al.  Characteristics features of wear in tools made of high-speed steels with surface engineered coatings: II: Study of surface engineered high-speed steel cutting tools by AES, SIMS and EELFAS methods , 1996 .

[23]  Kwang-Lung Lin,et al.  The deposition and wear properties of cathodic arc plasma deposition TiAIN deposits , 1996 .

[24]  Shih-Chieh Lin,et al.  Tool wear monitoring in face milling using force signals , 1996 .

[25]  Influence of different production parameters on the functional behaviour of tools and parts after coating , 1996 .

[26]  Robert Lewis Reuben,et al.  Assessment of Tool Wear in Milling Using Acoustic Emission Detected by a Fiber-Optic Interferometer , 1996 .

[27]  S. Barnes,et al.  The Effect of Workpiece Temperature on the Machinability of an Aluminum/SiC MMC , 1996 .

[28]  Y. Kuroshima,et al.  The machinability of sintered carbons based on the correlation between tool wear rate and physical and mechanical properties , 1996 .

[29]  David Dornfeld,et al.  DESIGN AND IMPLEMENTATION OF SENSOR-BASED TOOL-WEAR MONITORING SYSTEMS , 1996 .

[30]  Shih-Chieh Lin,et al.  Drilling carbon fiber-reinforced composite material at high speed , 1996 .

[31]  Dayeong Kim,et al.  APPLICATION OF NEURAL NETWORKS TO FLANK WEAR PREDICTION , 1996 .

[32]  Hiroshi Tanaka,et al.  On the Machinability for Alumina-molding Pieses (Part 1st) , 1996 .

[33]  D. P. Saini,et al.  A quantitative model of acoustic emissions in orthogonal cutting operations , 1996 .

[34]  Yunn-Shiuan Liao,et al.  Carbide tool wear mechanism in turning of Inconel 718 superalloy , 1996 .

[35]  A study of the ultra precision grinding process on a magnetic disk substrate : development of new bonding materials for fixed abrasives of grinding stone , 1996 .

[36]  N. P. Hung,et al.  Cumulative tool wear in machining metal matrix composites Part II: Machinability , 1996 .

[37]  N. P. Hung,et al.  Cumulative tool wear in machining metal matrix composites Part I: Modelling , 1996 .

[38]  Jim Barton,et al.  Tool wear monitoring by optical techniques , 1996 .

[39]  Zhijun Wang,et al.  Feature-filtered fuzzy clustering for condition monitoring of tool wear , 1996, J. Intell. Manuf..

[40]  寛憲 松岡,et al.  ホブ切り用切削油の添加剤の効果に及ぼす基油の粘度の影響 : 第2報,極圧添加剤と菜種油の併用効果 , 1996 .

[41]  Goto Satoru,et al.  Development of Medium-Sized Medium-Speed Lean Burn Spark-Ignited Gas Engines. Analyzing Local Gas Composition within the Main Combustion Chamber and Optimizing the Design Factors of a Jet Hole in the Pre-Combustion Chamber. , 1996 .

[42]  Y. Tsuda,et al.  Effects of Properties of Base Oil for Cutting Oil on Wear of Hard Cutting Tool and Finished Surface Roughness Generated in Turning. , 1996 .

[43]  K. Yamaguchi,et al.  Wear of Polycrystalline Diamond Tool in Cutting of SiC Grain Reinforced Plastic. Influence of Grain Sizes of SiC and Diamond. , 1996 .

[44]  K. Yamaguchi,et al.  Wear of Polycrystalline Diamond Tool in Cutting of Unidirectional SiC Whisker-Reinforced Plastic. Influence of Whisker Orientation and Grain Size of Diamond. , 1996 .

[45]  M. Arai,et al.  Drilling of High Hardness Steels with the High Pressure Supply of Coolant. , 1996 .

[46]  Matthew A. Davies,et al.  On Chip Morphology, Tool Wear and Cutting Mechanics in Finish Hard Turning , 1996 .

[47]  A. Chambers.  The machinability of light alloy MMCs , 1996 .

[48]  Christopher J. Evans,et al.  Chemical aspects of tool wear in single point diamond turning , 1996 .

[49]  L. Santo,et al.  Effect of tool wear on cutting forces in the orthogonal cutting of unidirectional glass fibre-reinforced plastics , 1996 .

[50]  K. T. Ritchie.  Investigation of Wheel Wear and Its Effect on Forces Encountered in Grinding of Silicon Nitride , 1996 .

[51]  Tae Jo Ko,et al.  Adaptive modelling of the milling process and application of a neural network for tool wear monitoring , 1996 .

[52]  D. Guinea,et al.  Statistical tool wear evaluation for cutting processes , 1995, Proceedings of First International Caracas Conference on Devices, Circuits and Systems.

[53]  H. Curtins.  PLATIT : a new industrial approach to cathodic arc coating technology , 1995 .

[54]  J. Vetter.  Vacuum arc coatings for tools: potential and application , 1995 .

[55]  B. Yan,et al.  Study on the turning characteristics of alumina-based ceramics , 1995 .

[56]  N. Ramesh Babu,et al.  Influence of dressing feed on the performance of laser dressed Al2O3 wheel in wet grinding , 1995 .

[57]  K.H.W. Seah,et al.  The effect of applying coolant on tool wear in metal machining , 1995 .

[58]  Weiguo Gong,et al.  In-process Monitoring of Tool Damage by Active Method , 1995 .

[59]  Takuya Senba,et al.  Development of Porous Melamine Bond Wheel for Pressure-Controlled Grinding on Die Materials. , 1995 .

[60]  Y. Kita,et al.  Fundamental Study of Electrorheological Fluids. Similarity of the Velocity Profiles. , 1995 .

[61]  Sk Bhaumik,et al.  Machining Ti6Al4V alloy with a wBN-cBN composite tool , 1995 .

[62]  G. K. Lal,et al.  Mechanics of vertical surface grinding , 1994 .

[63]  T. Matsuo,et al.  A Simulation of Cylindrical Plunge Grinding Process (1st Report) , 1994 .

[64]  Makoto Watanabe,et al.  A Study on Creep-Feed Grinding of Heat-Resisting Alloy : Influence of Grinding Wheel Wear on Grinding Speed , 1993 .

[65]  満明 矢野,et al.  オーステンパ球状黒鉛鋳鉄歯車の歯切りに関する基礎的研究 最適ホブ切り条件および切削油，圧縮空気の影響 , 1993 .

[66]  S. Jahanmir.  Machining of advanced materials , 1993 .

[67]  H. E. Hintermann,et al.  On Improved Bonding of Tic-Coated CBN Grits in Nickel-Based Matrix , 1993 .

[68]  CBN or CD Grinding of Profiles , 1993 .

[69]  A. Torrance.  The statistics of the extrema of surfaces as a means of assessing their mechanical performance , 1992 .

[70]  Andrew Y. C. Nee,et al.  Micro-computer-based optimization of the surface grinding process , 1992 .

[71]  Ekkard Brinksmeier,et al.  Monitoring of grinding wheel wear , 1992 .

[72]  R. Komanduri,et al.  Machining fiber-reinforced composites , 1997 .

[73]  H. Onikura,et al.  On the grinding wheel wear in grinding of high manganese steels: a comparison with austenic stainless steel , 1991 .

[74]  Ekkard Brinksmeier,et al.  A selftuning Adaptive Control System for Grinding processes , 1991 .

[75]  Barney E. Klamecki,et al.  Milling Cutter Wear Monitoring Using Spindle Shaft Vibration , 1990 .

[76]  T. Kuriyagawa,et al.  Study on grinding of cermet with hybrid bond diamond wheel ― Reduction of wheel wear , 1990 .

[77]  Donald H. Buckley,et al.  Friction and wear of ceramics , 1984 .

[78]  Michael J. Furey,et al.  FRICTION, WEAR, AND LUBRICATION , 1969 .