Preparation and Characterization of Membranes Formed by Nonsolvent Induced Phase Separation: A Review

The methods and mechanisms of nonsolvent induced phase separation have been studied for more than fifty years. Today, phase inversion membranes are widely used in numerous chemical industries, biotechnology, and environmental separation processes. The body of knowledge has grown exponentially in the past fifty years, which suggests the need for a critical review of the literature. Here we present a review of nonsolvent induced phase separation membrane preparation and characterization for many commonly used membrane polymers. The key factors in membrane preparation discussed include the solvent type, polymer type and concentration, nonsolvent system type and composition, additives to the polymer solution, and film casting conditions. A brief introduction to membrane characterization is also given, which includes membrane porosity and pore size distribution characterization, membrane physical and chemical properties characterization, and thermodynamic and kinetic evaluation of the phase inversion process. ...

[1]  Gershon Wolansky† and,et al.  The actual contact angle on a heterogeneous rough surface in three dimensions , 1998 .

[2]  S. Kazama,et al.  Gas separation properties and morphology of asymmetric hollow fiber membranes made from cardo polyamide , 2004 .

[3]  Joel Fried,et al.  Polymer Science and Technology , 1995 .

[4]  Ye Li,et al.  Hollow fiber ultrafiltration membranes made from blends of PAN and PVP , 2004 .

[5]  Noboru Saito,et al.  Characterization of surface‐charge‐mosaic‐modified ultrafiltration membranes prepared by laser‐induced surface graft polymerization , 1998 .

[6]  Ashwani Kumar,et al.  Asymmetric membranes by a two-stage gelation technique for gas separation: formation and characterization , 1999 .

[7]  R. Huang,et al.  Pervaporation membrane separation processes , 1991 .

[8]  M. Gonçalves,et al.  Asymmetric polysulfone and polyethersulfone membranes: effects of thermodynamic conditions during formation on their performance , 2000 .

[9]  G. R. Filho,et al.  Morphologic analysis of porous polyamide 6,6 membranes prepared by phase inversion , 2008 .

[10]  Junyou Yang,et al.  Preparation and characterization of Pd-Cu/V-15Ni composite membrane for hydrogen permeation , 2007 .

[11]  J. G. Wijmans,et al.  Pervaporation: Removal of Organics from Water and Organic/Organic Separations , 1994 .

[12]  Changwei Zhao,et al.  Preparation of hydrophobic PVDF hollow fiber membranes for desalination through membrane distillation. , 2009, Water science and technology : a journal of the International Association on Water Pollution Research.

[13]  A. Bottino,et al.  Preparation and properties of novel organic–inorganic porous membranes , 2001 .

[14]  Myeong-Jin Han,et al.  Effect of propionic acid in the casting solution on the characteristics of phase inversion polysulfone membranes , 1999 .

[15]  T. Patten,et al.  Preparation of Structurally Well-Defined Polymer−Nanoparticle Hybrids with Controlled/Living Radical Polymerizations , 1999 .

[16]  Bumsuk Jung,et al.  Effect of molecular weight of polymeric additives on formation, permeation properties and hypochlorite treatment of asymmetric polyacrylonitrile membranes , 2004 .

[17]  C. Gauthier,et al.  Nanophases in polymers , 1999 .

[18]  J. Fulghum Recent developments in high energy and spatial resolution analysis of polymers by XPS , 1999 .

[19]  许旱峤,et al.  Kirk-Othmer Encyclopedia of Chemical Technology数据库介绍及实例 , 2007 .

[20]  S. Bhattacharjee,et al.  Effect of Membrane Surface Roughness on Colloid−Membrane DLVO Interactions , 2003 .

[21]  Scott C. Brown,et al.  Research strategies for safety evaluation of nanomaterials. Part VI. Characterization of nanoscale particles for toxicological evaluation. , 2006, Toxicological sciences : an official journal of the Society of Toxicology.

[22]  Yunbai Luo,et al.  Study of pervaporation for dehydration of caprolactam through blend NaAlg–poly(vinyl pyrrolidone) membranes on PAN supports , 2010 .

[23]  V. Favier,et al.  Mechanical percolation in cellulose whisker nanocomposites , 1997 .

[24]  J. Lai,et al.  Formation and gas flux of asymmetric PMMA membranes , 1996 .

[25]  C. Hansen Hansen Solubility Parameters: A User's Handbook , 1999 .

[26]  M. Guiver,et al.  Phase separation in polysulfone/solvent/water and polyethersulfone/solvent/water systems , 1991 .

[27]  A. Mey-Marom,et al.  Measurement of active pore size distribution of microporous membranes - a new approach , 1986 .

[28]  T. Young,et al.  Effect of nonsolvents on the mechanism of wet-casting membrane formation from EVAL copolymers , 1991 .

[29]  D. Xi,et al.  Effect of PVP Additive on PVDF/TPU Blend Hollow Fibre Membranes by Phase Inversion , 2007 .

[30]  E. Hoek,et al.  Extended DLVO interactions between spherical particles and rough surfaces. , 2006, Journal of colloid and interface science.

[31]  Munir Cheryan,et al.  Ultrafiltration and Microfiltration Handbook , 1998 .

[32]  Je Young Kim,et al.  Liquid-liquid phase separation in polysulfone/polyethersulfone/N-methyl-2-pyrrolidone/water quaternary system , 1999 .

[33]  A. Reddy,et al.  Chemically treated polyethersulfone/polyacrylonitrile blend ultrafiltration membranes for better fouling resistance , 2008 .

[34]  Juin-Yih Lai,et al.  Insight into the preparation of poly(vinylidene fluoride) membranes by vapor-induced phase separation , 2010 .

[35]  R. F. Blanks,et al.  Thermodynamics of Polymer Solubility in Polar and Nonpolar Systems , 1964 .

[36]  A. Rahimpour,et al.  Polyethersulfone (PES)/cellulose acetate phthalate (CAP) blend ultrafiltration membranes: Preparation, morphology, performance and antifouling properties , 2007 .

[37]  G. Scatchard,et al.  Equilibria in Non-electrolyte Solutions in Relation to the Vapor Pressures and Densities of the Components. , 1931 .

[38]  Kazuhisa Miyoshi,et al.  Surface Characterization Techniques: An Overview , 2002 .

[39]  M. Delamar,et al.  XPS characterization of poly(methylhydrosiloxane)-modified cellulose diacetate membranes , 2000 .

[40]  A. Ghoshal,et al.  Preparation, characterization and performance studies of polysulfone membranes using PVP as an additive , 2008 .

[41]  I. Cabasso,et al.  Polysulfone hollow fibers. I. Spinning and properties , 1976 .

[42]  Kew-Ho Lee,et al.  Preparation of asymmetric polyacrylonitrile membrane with small pore size by phase inversion and post-treatment process , 2002 .

[43]  H. Eustache,et al.  Separation of aqueous organic mixtures by pervaporation and analysis by mass spectrometry or a coupled gas chromatograph—mass spectrometer , 1981 .

[44]  P. Flory,et al.  Statistical Mechanics of Dilute Polymer Solutions. II , 1950 .

[45]  Sayed Siavash Madaeni,et al.  High performance polyethersulfone UF membrane for manufacturing spiral wound module: preparation, morphology, performance, and chemical cleaning , 2007 .

[46]  C. A. Smolders,et al.  MASS TRANSFER AND THERMODYNAMICS DURING IMMERSION PRECIPITATION FOR A TWO-POLYMER SYSTEM : EVALUATION WITH THE SYSTEM PES-PVP-NMP-WATER , 1994 .

[47]  Cong-jie Gao,et al.  Surface modification of phenolphthalein poly(ether sulfone) ultrafiltration membranes by blending with acrylonitrile-based copolymer containing ionic groups for imparting surface electrical properties. , 2006, Journal of colloid and interface science.

[48]  A. Nagendran,et al.  Effect of Additive Concentration on Cellulose Acetate Blend Membranes-Preparation, Characterization and Application Studies , 2008 .

[49]  Da-Ming Wang,et al.  Control of the porosity of asymmetric TPX membranes , 1998 .

[50]  H. Matsuyama,et al.  Effect of PVP Additive on Porous Polysulfone Membrane Formation by Immersion Precipitation Method , 2003 .

[51]  D. Grasso,et al.  Impact of Aqueous Electrolytes on Interfacial Energy , 1998 .

[52]  Jixiao Wang,et al.  Performance improvement of polysulfone ultrafiltration membrane by blending with polyaniline nanofibers , 2008 .

[53]  T. Tak,et al.  Preparation of newly asymmetric polyimide membranes by phase inversion , 1996 .

[54]  Donald R Paul,et al.  Gas separation performance of poly(4-vinylpyridine)/polyetherimide composite hollow fibers , 2001 .

[55]  Charles Eyraud,et al.  A new method for the simultaneous determination of the size and shape of pores: the thermoporometry , 1977 .

[56]  L. Fung-Ching Effect of surfactants on the structure of PMMA membranes , 1997 .

[57]  R. Kaiser,et al.  Crossflow Microfiltration: Applications, Design, and Cost , 1992 .

[58]  Juin-Yih Lai,et al.  Formation mechanism of the macrovoids induced by surfactant additives , 1998 .

[59]  Pedro Prádanos,et al.  Pore size distributions based on AFM imaging and retention of multidisperse polymer solutes: Characterisation of polyethersulfone UF membranes with dopes containing different PVP , 2001 .

[60]  L. Cheng,et al.  Mechanisms of PVDF membrane formation by immersion-precipitation in soft (1-octanol) and harsh (water) nonsolvents , 1999 .

[61]  K. Peinemann,et al.  Molecular sieving effect of the zeolite-filled silicone rubber membranes in gas permeation , 1991 .

[62]  Shin-ichi Nakao,et al.  Determination of pore size and pore size distribution: 3. Filtration membranes , 1994 .

[63]  P. Dubois,et al.  Polymer-layered silicate nanocomposites: preparation, properties and uses of a new class of materials , 2000 .

[64]  Sudhakar M. Rao Reverse osmosis , 2007 .

[65]  E. Hoek,et al.  Probing polyamide membrane surface charge, zeta potential, wettability, and hydrophilicity with contact angle measurements , 2010 .

[66]  Zhi‐Kang Xu,et al.  Leaching of PVP from polyacrylonitrile/PVP blending membranes: A comparative study of asymmetric and dense membranes , 2006 .

[67]  Myeong-Jin Han,et al.  Thermodynamic and rheological variation in polysulfone solution by PVP and its effect in the preparation of phase inversion membrane , 2002 .

[68]  William B. Krantz,et al.  Effect of evaporation step on macrovoid formation in wet-cast polymeric membranes , 1994 .

[69]  P. Moulin,et al.  Membrane characterization by microscopic methods: Multiscale structure , 2008 .

[70]  A. K. Fritzsche,et al.  Polysulfone hollow fiber membranes spun from Lewis acid: base complexes. II: The effect of Lewis acid to base ratio on membrane structure , 1990 .

[71]  Y. Liu,et al.  Characterization of morphology controlled polyethersulfone hollow fiber membranes by the addition of polyethylene glycol to the dope and bore liquid solution , 2003 .

[72]  R. Koningsveld,et al.  Thermodynamic aspects of polymer compatibility , 1974 .

[73]  Aldo Munoz Elguera,et al.  Experimental test of TOYOBO membranes for seawater desalination at Las Palmas, Spain , 1999 .

[74]  G. Arthanareeswaran,et al.  Performance characterization of cellulose acetate and poly(vinylpyrrolidone) blend membranes , 2007 .

[75]  A. Szymczyk,et al.  Determining the ζ-potential of plane membranes from tangential streaming potential measurements: effect of the membrane body conductance , 2003 .

[76]  H. Moonen,et al.  Alcohol reduction in beer by means of dialysis , 1982 .

[77]  P. Flory Statistical Mechanics of Dilute Polymer Solutions , 1949 .

[78]  Seoktae Kang,et al.  Bioinspired single bacterial cell force spectroscopy. , 2009, Langmuir : the ACS journal of surfaces and colloids.

[79]  Sarfraz A. Siddiqui,et al.  Solubility Parameters , 1982 .

[80]  Kew-Ho Lee,et al.  Effect of poly(ethylene glycol) 200 on the formation of a polyetherimide asymmetric membrane and its performance in aqueous solvent mixture permeation , 2004 .

[81]  H. Melville The Theory of Solutions of High Polymers , 1949, Nature.

[82]  H. Tsai Effect of surfactant addition on the morphology and pervaporation performance of asymmetric polysulfone membranes , 2000 .

[83]  A. Fane,et al.  Chemical and electrical characterization of virgin and protein-fouled polycarbonate track-etched membranes by FTIR and streaming-potential measurements , 1997 .

[84]  J. Benavente,et al.  Characterization of novel activated composite membranes by impedance spectroscopy , 1998 .

[85]  C. A. Smolders,et al.  Critical points in the analysis of membrane pore structures by thermoporometry , 1992 .

[86]  Andrew L. Zydney,et al.  Microfiltration and Ultrafiltration: Principles and Applications , 1996 .

[87]  Zhen-liang Xu,et al.  Microporous polyethersulfone membranes prepared under the combined precipitation conditions with non-solvent additives , 2008 .

[88]  S. Hwang,et al.  Formation of asymmetric polysulfone membranes by immersion precipitation. Part II. The effects of casting solution and gelation bath compositions on membrane structure and skin formation , 1992 .

[89]  A. Ahmad,et al.  Development of an integrally skinned ultrafiltration membrane for wastewater treatment: effect of different formulations of PSf/NMP/PVP on flux and rejection , 2005 .

[90]  Robert H. Davis,et al.  The behavior of suspensions and macromolecular solutions in crossflow microfiltration , 1994 .

[91]  C. A. Smolders,et al.  Permporometry: the determination of the size distribution of active pores in UF membranes , 1992 .

[92]  Myeong-Jin Han,et al.  Role of a Polymer Additive in Casting Solution in Preparation of Phase Inversion Polysulfone Membranes , 2000 .

[93]  R. Malaisamy,et al.  Cellulose acetate and sulfonated polysulfone blend ultrafiltration membranes. I. Preparation and characterization , 2002 .

[94]  B. E. Eckbo,et al.  Appendix , 1826, Epilepsy Research.

[95]  P. Prádanos,et al.  Pore Size Distributions in Microporous Membranes II. Bulk Characterization of Track-Etched Filters by Air Porometry and Mercury Porosimetry , 1995 .

[96]  J. Barzin,et al.  Theoretical phase diagram calculation and membrane morphology evaluation for water/solvent/polyethersulfone systems , 2007 .

[97]  Peng Wang,et al.  The influence of nano-sized TiO2 fillers on the morphologies and properties of PSF UF membrane , 2007 .

[98]  A. Higuchi,et al.  Effects of casting solution composition on performance of poly(ether sulfone) membrane , 1996 .

[99]  K. L. Hoy New values of the solubility parameters from vapor pressure data , 1970 .

[100]  Peng Wang,et al.  Rheological and thermodynamic variation in polysulfone solution by PEG introduction and its effect on kinetics of membrane formation via phase-inversion process , 2006 .

[101]  J. Lai,et al.  Mechanical Properties of Asymmetric Polysulfone Membranes Containing Surfactant as Additives , 2001 .

[102]  Peng Wang,et al.  The relationship between porosity and kinetics parameter of membrane formation in PSF ultrafiltration membrane , 2006 .

[103]  Jeong-Hoon Kim,et al.  Effect of PEG additive on membrane formation by phase inversion , 1998 .

[104]  Hongzhang Chen,et al.  A gas–liquid chemical reaction treatment and phase inversion technique for formation of high permeability PAN UF membranes , 2005 .

[105]  P Hajdú,et al.  [Analytical methods I]. , 1975, Arzneimittel-Forschung.

[106]  J. Lai,et al.  Effect of the polarity of additional solvent on membrane formation in polysulfone/N-methyl-2-pyrrolidone/water ternary system , 2007 .

[107]  Yong Taek Lee,et al.  Preparation and characterization of PVDF/TiO2 organic–inorganic composite membranes for fouling resistance improvement , 2009 .

[108]  X. Yao,et al.  Synthesis and characterization of (h0l) oriented high-silica zeolite beta membrane , 2009 .

[109]  E. Drioli,et al.  MEMBRANE DISTILLATION , 2012 .

[110]  C. Hansen Solubility Parameters — An Introduction , 2007 .

[111]  J. Lai,et al.  Investigation of surfactant addition effect on the vapor permeation of aqueous ethanol mixtures through polysulfone hollow fiber membranes , 2002 .

[112]  C. J. Oss,et al.  Hydrophobizing effect of cations on acidic phospholipid membranes , 1998 .

[113]  S. Bhattacharjee,et al.  Is surface roughness a "scapegoat" or a primary factor when defining particle-substrate interactions? , 2010, Langmuir : the ACS journal of surfaces and colloids.

[114]  W. Richard Bowen,et al.  Artefacts in AFM studies of membranes: correcting pore images using fast fourier transform filtering , 2000 .

[115]  D. Bhattacharyya,et al.  Morphology and transport study of phase inversion polysulfone membranes , 1994 .

[116]  Guojun Zhang,et al.  Hydrolysis differences of polyacrylonitrile support membrane and its influences on polyacrylonitrile-based membrane performance , 2009 .

[117]  G. Whitesides,et al.  Acid-base interactions in wetting , 1991 .

[118]  L. Cheng,et al.  Membrane formation by isothermal precipitation in polyamide-formic acid-water systems. I: Description of membrane morphology , 1995 .

[119]  G. Arthanareeswaran,et al.  Synthesis, characterization and thermal studies on cellulose acetate membranes with additive , 2004 .

[120]  Jae Young Jho,et al.  Influence of the addition of PVP on the morphology of asymmetric polyimide phase inversion membranes: effect of PVP molecular weight , 2004 .

[121]  B. Bijsterbosch,et al.  Surface spectroscopic studies of pristine and fouled membranes part 1. Method development and pristine membrane characterization , 1991 .

[122]  Amy E. Childress,et al.  Forward osmosis: Principles, applications, and recent developments , 2006 .

[123]  Masaaki Sekino,et al.  The reference and analysis of a double-element type hollow fiber RO module in seawater desalination , 1994 .

[124]  A. Docoslis,et al.  Hyperhydrophobicity of the Water‐Air Interface , 2005 .

[125]  R. Dendievel,et al.  Viscoelastic properties of plasticized PVC reinforced with cellulose whiskers , 1999 .

[126]  Kew-Ho Lee,et al.  Preparation and characterization of nanofiltration composite membranes using polyacrylonitrile (PAN). I. preparation and modification of PAN supports , 2001 .

[127]  Da-Ming Wang,et al.  On the formation of macrovoids in PMMA membranes , 1999 .

[128]  T. Matsuura,et al.  Characterization of synthetic membranes by Raman spectroscopy, electron spin resonance, and atomic force microscopy; a review , 2000 .

[129]  V. Ribitsch,et al.  Role of Channel Wall Conductance in the Determination of ζ-Potential from Electrokinetic Measurements , 2002 .

[130]  Tai-ping Hou,et al.  The study of mechanism of organic additives action in the polysulfone membrane casting solution , 1991 .

[131]  R. Boom,et al.  Recent advances in the formation of phase inversion membranes made from amorphous or semi-crystalline polymers , 1996 .

[132]  Da-Ming Wang,et al.  Effect of temperature and span series surfactant on the structure of polysulfone membranes , 2002 .

[133]  C. Hansen Methods of Characterization — Polymers , 1999 .

[134]  S. Bhattacharjee,et al.  DLVO interaction between rough surfaces , 1998 .

[135]  L. Monnerie,et al.  Physicochemical processes occurring during the formation of cellulose diacetate membranes. Research of criteria for optimizing membrane performance. IV. Cellulose diacetate-acetone-organic additive casting solutions , 1977 .

[136]  N. Scharnagl,et al.  Polyacrylonitrile (PAN) membranes for ultra- and microfiltration , 2001 .

[137]  A. Nagendran,et al.  Preparation and Characterization of Cellulose Acetate/Aminated Polysulfone Blend Ultrafiltration Membranes and their Application Studies , 2009 .

[138]  C. Wamser,et al.  Detection of surface functional group asymmetry in interfacially-polymerized films by contact angle titrations , 1992 .

[139]  A. Burggraaf,et al.  Permporometry study on the size distribution of active pores in porous ceramic membranes , 1993 .

[140]  Enrico Drioli,et al.  Effect of the preparation conditions on the formation of asymmetric poly(vinylidene fluoride) hollow fibre membranes with a dense skin , 2010 .

[141]  N. Mameri,et al.  THE STUDY OF THE SWELLING OF AN ULTRAFILTRATION MEMBRANE UNDER THE INFLUENCE OF SOLVENTS BY THERMOPOROMETRY AND MEASUREMENT OF PERMEABILITY , 1991 .

[142]  M. Noordin,et al.  Synthesis, characterization and performance of asymmetric polyethersulfone (PES) ultrafiltration membranes with polyethylene glycol of different molecular weights as additives , 2007 .

[143]  Changsheng Zhao,et al.  Determination of pore size and pore size distribution on the surface of hollow-fiber filtration membranes : a review of methods , 2000 .

[144]  Gushikem,et al.  Composite Membrane of Niobium(V) Oxide and Cellulose Acetate: Preparation and Characterization , 1997, Journal of colloid and interface science.

[145]  H. Girault Basic principles of membrane technology , 1992 .