Mycelium bio-composites in industrial design and architecture: Comparative review and experimental analysis

Abstract Recent convergence of biotechnological and design tools has stimulated an emergence of new design practices utilizing natural mechanisms to program matter in a bottom-up approach. In this paper, the fibrous network of mycelium—the vegetative part of fungi—is employed to produce sustainable alternatives for synthetic foams. Current research on mycelium-based materials lacks essential details regarding material compositions, incubation conditions, and fabrication methods. The paper presents the results of ongoing research on employing mycelium to provide cleaner architecture and design products with sustainable lifecycles. The paper opens with a critical review of current projects, products, and scientific literature using mycelium in design and architecture. In the second section, material properties of varied fungi-substrate compositions and fabrication methods are evaluated and compared through changes in essential chemical parameters during fermentation, visual impression, water absorbency, and compression strength tests. Then, potential architecture and design implications related to the material properties are discussed. Results indicate a clear correlation between fungi, substrate, mold properties, and incubation conditions on final material characteristics, depicting a clear effect on material density, water absorbency, and the compressive strength of the final bio-composite. Finally, two primary case studies demonstrate implications for mycelium-based composites for circular design and architectural applications. The study shows that in order to produce desirable designs and performance within an inclusive circular approach, parameters such as material composition and fabrication conditions should be considered according to the target function of the final product throughout the design process.

[1]  R. C. Picu,et al.  Morphology and mechanics of fungal mycelium , 2017, Scientific Reports.

[2]  Greg A. Holt,et al.  Evaluation of Physico-Mechanical Properties of Mycelium Reinforced Green Biocomposites Made from Cellulosic Fibers , 2016 .

[3]  Ilker S. Bayer,et al.  Advanced Materials From Fungal Mycelium: Fabrication and Tuning of Physical Properties , 2017, Scientific Reports.

[5]  I. Diez,et al.  Bacterial Induced Cementation Processes and Mycelium Panel Growth from Agricultural Waste , 2015 .

[6]  T. Huynh,et al.  Waste‐derived low‐cost mycelium composite construction materials with improved fire safety , 2018, Fire and Materials.

[7]  Joseph Dahmen,et al.  Soft Futures: Mushrooms and Regenerative Design , 2017 .

[8]  C. Girometta,et al.  Physico-Mechanical and Thermodynamic Properties of Mycelium-Based Biocomposites: A Review , 2019, Sustainability.

[9]  D. Barceló,et al.  Degradation of pharmaceuticals in non-sterile urban wastewater by Trametes versicolor in a fluidized bed bioreactor. , 2013, Water research.

[10]  Lihai Wang,et al.  FTIR and XPS analysis of the changes in bamboo chemical structure decayed by white-rot and brown-rot fungi , 2013 .

[11]  D. Hibbett,et al.  Genomewide analysis of polysaccharides degrading enzymes in 11 white- and brown-rot Polyporales provides insight into mechanisms of wood decay , 2013, Mycologia.

[12]  Mathew G. Pelletier,et al.  Fungal Mycelium and Cotton Plant Materials in the Manufacture of Biodegradable Molded Packaging Material: Evaluation Study of Select Blends of Cotton Byproducts , 2012 .

[13]  Ronald B. Bucinell,et al.  A New Approach to Manufacturing Biocomposite Sandwich Structures: Mycelium-Based Cores , 2016 .

[14]  Y. Yusuf,et al.  Mycelium Fibers as New Resource for Environmental Sustainability , 2013 .

[15]  Elvin Karana,et al.  Fabricating materials from living organisms: An emerging design practice , 2018, Journal of Cleaner Production.

[16]  Elvin Karana,et al.  Fabrication factors influencing mechanical, moisture- and water-related properties of mycelium-based composites , 2019, Materials & Design.

[17]  Lai Jiang,et al.  A new manufacturing process for biocomposite sandwich parts using a myceliated core, natural reinforcement and infused bioresin , 2015 .

[18]  J. Elser,et al.  Carbon:Nitrogen:Phosphorus Stoichiometry in Fungi: A Meta-Analysis , 2017, Front. Microbiol..

[19]  Congmi Cheng,et al.  Study on the Mechanical Properties of the Latex-Mycelium Composite , 2014 .

[20]  G. Holt,et al.  An evaluation study of pressure-compressed acoustic absorbers grown on agricultural by-products , 2017 .

[21]  M. Camassola,et al.  High performance of macrofungi in the production of mycelium-based biofoams using sawdust — Sustainable technology for waste reduction , 2019, Journal of Cleaner Production.

[22]  G. Holt,et al.  An evaluation study of mycelium based acoustic absorbers grown on agricultural by-product substrates , 2013 .

[23]  G. Mcintyre,et al.  Fully Bio-Based Hybrid Composites Made of Wood, Fungal Mycelium and Cellulose Nanofibrils , 2019, Scientific Reports.

[24]  L. Schadler,et al.  Processing and Morphology Impacts on Mechanical Properties of Fungal Based Biopolymer Composites , 2018, Journal of Polymers and the Environment.

[25]  Han A. B. Wösten,et al.  Hydrophobin gene deletion and environmental growth conditions impact mechanical properties of mycelium by affecting the density of the material , 2018, Scientific Reports.

[26]  F. Zhang,et al.  Physical and Mechanical Properties of Fungal Mycelium-Based Biofoam , 2017 .

[27]  Yasha Jacob Grobman,et al.  Implementing bio-design tools to develop mycelium-based products , 2019 .

[28]  Mitchell Jones,et al.  Mycelium composites: A review of engineering characteristics and growth kinetics , 2017 .

[29]  Matthew Brewer,et al.  Growing and testing mycelium bricks as building insulation materials , 2018 .

[30]  Daniel Grimm,et al.  Mushroom cultivation in the circular economy , 2018, Applied Microbiology and Biotechnology.

[31]  G. Mcintyre,et al.  A New Approach to Manufacturing Biocomposite Sandwich Structures: Investigation of Preform Shell Behavior , 2017 .

[32]  R. C. Picu,et al.  Stochastic continuum model for mycelium-based bio-foam , 2018, Materials & Design.

[33]  S. Griza,et al.  Production of biocomposites from the reuse of coconut powder colonized by Shiitake mushroom , 2019, Ciência e Agrotecnologia.

[34]  Achala R. Rathnayaka,et al.  The amazing potential of fungi: 50 ways we can exploit fungi industrially , 2019, Fungal Diversity.

[35]  T. Salame,et al.  Redundancy among Manganese Peroxidases in Pleurotus ostreatus , 2013, Applied and Environmental Microbiology.

[36]  G. Mcintyre,et al.  Bioresin infused then cured mycelium-based sandwich-structure biocomposites: Resin transfer molding (RTM) process, flexural properties, and simulation , 2019, Journal of Cleaner Production.

[37]  G. Mcintyre,et al.  Manufacturing of biocomposite sandwich structures using mycelium-bound cores and preforms , 2017 .

[38]  V. Rognoli,et al.  Designing materials experiences through passing of time - Material driven design method applied to mycelium-based composites , 2016 .

[39]  S. Pointing,et al.  Feasibility of bioremediation by white-rot fungi , 2001, Applied Microbiology and Biotechnology.