Analysis and optimization of coupled vibration between substructures of a multi-axle vehicle

The vibration from transport vehicles may negatively affect the ride comfort in the cab and the product safety in the carriage. A 15 degrees of freedom vehicle model consisted of a cab, a carriage, a chassis, and mounts and suspensions between them are introduced to present the vibration behavior of a three-axle vehicle. Two indices, the coupling factor and the vibration attenuation factor, are employed to quantify the correlation between structures and the vibration isolation capability of subsystems. A sensitivity analysis is carried out with a 43-factor optimal Latin hypercube design, concerning the effect of mass properties, geometries, stiffness, and damping on the vibration coupling effect and the vibration attenuation of subsystems. Results show obvious trade-offs between the vibration coupling effect and the vibration attenuation among different subsystems. Based on the significant factor identified, multi-objective optimizations are conducted to improve the vibration performance of both the cab and the carriage and simultaneously reduce the correlations between structures using different algorithms. Comparison between different optimal results indicates that a compromise can be achieved between the ride comfort and the cargo safety based on a lightweight constraint.