Effect of strain hardening behavior on forming limit stresses of steel tube subjected to nonproportional loading paths

Abstract The strain path dependence of forming limit strains and stresses of a steel tube subjected to combined axial load and internal pressure are investigated for linear and combined stress paths using a tension–internal pressure testing machine. The combined stress paths consist of two (first and second) linear stress paths and include unloading between the first and second loadings. The strain hardening behavior of the steel tube for many linear and combined stress paths is observed in terms of equivalent stress–equivalent plastic strain ( σ ¯ – e ¯ ) curves. The forming limit stresses for the linear and some combined stress paths fall on a single curve in stress space irrespective of the stress paths when the corresponding σ ¯ – e ¯ curves observed for the given stress paths are on a single curve. On the other hand, the forming limit stresses for some combined stress paths are lower than those for the linear stress paths when the specimen exhibits a low strain hardening rate immediately after the change in stress paths. It is, therefore, concluded that the forming limit stress of the steel tube is not fully path-independent, and that the path dependence of forming limit stress is strongly affected by the strain hardening behavior of the material for given loading paths.

[1]  Thomas B. Stoughton,et al.  Review of theoretical models of the strain-based FLD and their relevance to the stress-based FLD , 2004 .

[2]  Viggo Tvergaard,et al.  LIMITS TO FORMABILITY IN RATE-SENSITIVE METAL SHEETS , 1984 .

[3]  B H Jones,et al.  Plastic flow and instability behaviour of thin-walled cylinders subjected to constant-ratio tensile stress , 1967 .

[4]  Frédéric Barlat,et al.  Prediction of the forming limit diagrams of anisotropic sheets in linear and non-linear loading , 1985 .

[5]  Frédéric Barlat,et al.  Linear transfomation-based anisotropic yield functions , 2005 .

[6]  Chu Chin-Chan An investigation of the strain path dependence of the forming limit curve , 1982 .

[7]  James R. Rice,et al.  Localized necking in thin sheets , 1975 .

[8]  Thomas B. Stoughton,et al.  Stress-Based Forming Limits in Sheet-Metal Forming , 2001 .

[9]  T. Kuwabara,et al.  Yield locus and work hardening behavior of a thin-walled steel tube subjected to combined tension-internal pressure , 2003 .

[10]  R. H. Wagoner,et al.  Plastic behavior of aluminum-killed steel following plane-strain deformation , 1983 .

[11]  A class of plastic constitutive equations with vertex effect—IV. Applications to prediction of forming limit strains of metal sheets under nonproportional loadings , 1985 .

[12]  William F. Hosford,et al.  The influence of strain-path changes on forming limit diagrams of A1 6111 T4 , 1994 .

[13]  Viggo Tvergaard,et al.  Effect of strain path change on limits to ductility of anisotropic metal sheets , 2000 .

[14]  Kengo Yoshida,et al.  Anisotropic plastic deformation of extruded aluminum alloy tube under axial forces and internal pressure , 2004 .

[15]  Mitsutoshi Kuroda,et al.  Path-dependence of the forming limit stresses in a sheet metal , 2007 .

[16]  Frédéric Barlat,et al.  Orthotropic yield criterion for hexagonal closed packed metals , 2006 .

[17]  R. E. Dick,et al.  Plane stress yield functions for aluminum alloy sheets , 2002 .

[18]  Kenneth W. Neale,et al.  On forming limit stress diagram analysis , 2005 .

[19]  A. H. van den Boogaard,et al.  A plane stress yield function for anisotropic sheet material by interpolation of biaxial stress states , 2006 .

[20]  John W. Hutchinson,et al.  Sheet Necking-II. Time-Independent Behavior , 1978 .

[21]  Z. Marciniak,et al.  Limit strains in the processes of stretch-forming sheet metal , 1967 .

[22]  R. Sowerby,et al.  A theoretical and experimental investigation of limit strains in sheet metal forming , 1996 .

[23]  Thomas B. Stoughton,et al.  A general forming limit criterion for sheet metal forming , 2000 .

[24]  E. F. Rauch,et al.  Dislocation substructures in mild steel deformed in simple shear , 1989 .

[25]  Z. Marciniak,et al.  The mechanics of sheet metal forming , 1992 .

[26]  W. Hutchinson,et al.  On anomalously low work-hardening in pre-strained metals , 1976 .

[27]  F. Barlat,et al.  Plane stress yield function for aluminum alloy sheets—part 1: theory , 2003 .

[28]  R. Arrieux,et al.  Determination of the Forming Limit Stress Curve for Anisotropic Sheets , 1987 .

[29]  D. Lloyd,et al.  The influence of strain path on subsequent mechanical properties—Orthogonal tensile paths , 1979 .

[30]  J. Gronostajski,et al.  Sheet metal forming-limits for complex strain paths , 1984 .