An assessment of three creep–fatigue life prediction methods for nickel‐based superalloy GH4049

High-temperature low-cycle fatigue tests with and without a 10-s strain hold period in a cycle were performed on a nickel base superalloy GH4049 under a fully reversed axial total strain control mode. Three creep-fatigue life prediction methods are chosen to analyse the experimental data. These methods are the linear damage summation method (LDS), the strain range partitioning method (SRP) and the strain energy partitioning method (SEP). Their ability to predict creep-fatigue lives of GH4049 at 700, 800 and 850 degrees C has been evaluated. It is found that the SEP method shows an advantage over the SRP method for all the tests under consideration. At 850 degrees C, the LDS and SEP methods give a more satisfactory prediction for creep-fatigue lives. At the temperatures of 700 and 800 degrees C, the SRP and SEP methods can correlate the life data better than the LDS method. In addition, the differences in predictive ability of these methods have also been analysed. The scanning electron microscopy (SEM) examination of fracture surfaces reveals that under creep-fatigue test conditions crack initiation mode is transgranular, while crack propagation mode is either intergranular plus transgranular or entirely intergranular, dependent on test temperature.

[1]  S. Li,et al.  HIGH TEMPERATURE FATIGUE-CREEP BEHAVIOUR OF SINGLE CRYSTAL SRR99 NICKEL BASE SUPERALLOYS: PART II—FATIGUE-CREEP LIFE BEHAVIOUR , 1995 .

[2]  L. Coffin,et al.  Low cycle fatigue hold time behavior of cast rené 80 , 1973 .

[3]  J. S. Perrin,et al.  Combined Low-Cycle Fatigue and Stress Relaxation of Alloy 800 and Type 304 Stainless Steel at Elevated Temperatures , 1973 .

[4]  S. Manson,et al.  Creep-fatigue analysis by strain-range partitioning. , 1971 .

[5]  M. F. Day,et al.  ANALYSIS OF THE LOW-CYCLE FATIGUE BEHAVIOUR OF TWO Ni-Cr-BASE ALLOYS , 1985 .

[6]  K. Miller,et al.  CRACK GROWTH MORPHOLOGY AND MICROSTRUCTURAL CHANGES IN 316 STAINLESS STEEL UNDER CREEP‐FATIGUE CYCLING , 1995 .

[7]  M. Brown,et al.  Short crack coalescence and growth in 316 stainless steel subjected to cyclic and time dependent deformation , 1995 .

[8]  W. J. Ostergren,et al.  A DAMAGE FUNCTION AND ASSOCIATED FAILURE EQUATIONS FOR PREDICTING HOLD TIME AND FREQUENCY EFFECTS IN ELEVATED TEMPERATURE, LOW CYCLE FATIGUE , 1976 .

[9]  Tarun Goswami,et al.  Low cycle fatigue life prediction—a new model , 1997 .

[10]  S. Manson The Challenge to Unify Treatment of High Temperature Fatigue—A Partisan Proposal Based on Strainrange Partitioning , 1972 .

[11]  Zijian Wang,et al.  Fatigue and creep-fatigue behavior of a nickel-base superalloy at 850°C , 1998 .

[12]  M. Nazmy High Temperature Low Cycle Fatigue of IN 738 and Application of Strain Range Partitioning , 1983 .

[13]  L. Coffin,et al.  Concept of frequency separation in life prediction for time-dependent fatigue , 1976 .

[14]  T. Nicholas,et al.  High-temperature low-cycle fatigue and lifetime prediction of Ti-24Al-11Nb alloy , 1995 .

[15]  G. J. Lloyd,et al.  Life-prediction methods for combined creep–fatigue endurance , 1981 .