Novel bitumen/isocyanate-based reactive polymer formulations for the paving industry

Reactive modification is lately gaining acceptance as a successful way to give added value to bitumen, a crude oil refining by-product. In order to study the effect of both bitumen type and processing method, isocyanate-based reactive modification was carried out with four types of bitumen from different sources, by following two different procedures (“water-free” and “water-involved” processing). The polymer used (MDI–PPG) was synthesized from the reaction of 4,4′-diphenylmethane diisocyanate with a low molecular weight polypropylene glycol. The results obtained demonstrate that the addition of small quantities of this reactive polymer to bitumen endows the resulting modified binder with an improved performance at high in-service temperatures. Interestingly, two different modification pathways have been identified: the first one, which occurs during mixing, is the result of chemical reactions between -NCO groups of the reactive polymer with functional groups containing active hydrogen atoms (mainly, –OH), such as those typically present in the most polar bitumen fractions; the second one has been proved to be a consequence of series reactions involving water. Both pathways, but mainly the latter, lead to bituminous paving materials showing a more complex microstructure, with the consequent change in their rheological response. Finally, very different degrees of modification, depending on the colloidal features of the as-received bitumen, were observed.