Valorization of rendering industry wastes and co-products for industrial chemicals, materials and energy: review

Abstract Over the past decades, strong global demand for industrial chemicals, raw materials and energy has been driven by rapid industrialization and population growth across the world. In this context, long-term environmental sustainability demands the development of sustainable strategies of resource utilization. The agricultural sector is a major source of underutilized or low-value streams that accompany the production of food and other biomass commodities. Animal agriculture in particular constitutes a substantial portion of the overall agricultural sector, with wastes being generated along the supply chain of slaughtering, handling, catering and rendering. The recent emergence of bovine spongiform encephalopathy (BSE) resulted in the elimination of most of the traditional uses of rendered animal meals such as blood meal, meat and bone meal (MBM) as animal feed with significant economic losses for the entire sector. The focus of this review is on the valorization progress achieved on converting protein feedstock into bio-based plastics, flocculants, surfactants and adhesives. The utilization of other rendering streams such as fat and ash rich biomass for the production of renewable fuels, solvents, drop-in chemicals, minerals and fertilizers is also critically reviewed.

[1]  T. Mekonnen,et al.  Nonisothermal DSC Study of Epoxy Resins Cured with Hydrolyzed Specified Risk Material , 2013 .

[2]  J. Krochta,et al.  Thermoplastic processing of proteins for film formation--a review. , 2008, Journal of food science.

[3]  H. Seki,et al.  Flocculation of kaolin and kanto loam by methylated soy protein , 2012 .

[4]  A. Nuñez,et al.  Identification of Highly Active Flocculant Proteins in Bovine Blood , 2012, Applied Biochemistry and Biotechnology.

[5]  W. Hanoosh,et al.  Polydimethyl Siloxane Toughened Epoxy Resins: Tensile Strength and Dynamic Mechanical Analysis , 2009 .

[6]  Hua Zheng,et al.  Morphology and properties of soy protein plastics modified with chitin , 2003 .

[7]  R. Somerville,et al.  Inactivation of a TSE agent by a novel biorefinement system , 2009 .

[8]  M. Hjorth,et al.  Polymer flocculation mechanism in animal slurry established by charge neutralization. , 2012, Water research.

[9]  Ting Xu,et al.  Peptide-polymer conjugates: from fundamental science to application. , 2013, Annual review of physical chemistry.

[10]  A. Panda,et al.  Novel biodegradable nanocomposite based on XG-g-PAM/SiO2: application of an efficient adsorbent for Pb2+ ions from aqueous solution. , 2012, Bioresource technology.

[11]  A. Chaala,et al.  Recycling of meat and bone meal animal feed by vacuum pyrolysis. , 2003, Environmental science & technology.

[12]  T. Mekonnen,et al.  Progress in bio-based plastics and plasticizing modifications , 2013 .

[13]  M. Lay,et al.  Identifying transition temperatures in bloodmeal-based thermoplastics using material pocket DMTA , 2013, Journal of Thermal Analysis and Calorimetry.

[14]  Roger M. Rowell,et al.  Handbook of wood chemistry and wood composites. , 2005 .

[15]  B. R. Nayak,et al.  Biobased polymeric flocculants for industrial effluent treatment , 2003 .

[16]  W. Brostow,et al.  POLYMERIC FLOCCULANTS FOR WASTEWATER AND INDUSTRIAL EFFLUENT TREATMENT , 2009 .

[17]  T. Mekonnen,et al.  Thermosetting Proteinaceous Plastics from Hydrolyzed Specified Risk Material , 2013 .

[18]  D. Taylor,et al.  Rendering practices and inactivation of transmissible spongiform encephalopathy agents. , 2003, Revue scientifique et technique.

[19]  A. Raymundo,et al.  White lupin protein isolate as a foaming agent , 1998 .

[20]  Rafael A. Garcia,et al.  Proteolysis of meat and bone meal to increase utilisation , 2014 .

[21]  George M Whitesides,et al.  Lysine acetylation can generate highly charged enzymes with increased resistance toward irreversible inactivation , 2008, Protein science : a publication of the Protein Society.

[22]  Li-Huei Lin,et al.  Preparation and surface activity of gelatin derivative surfactants , 2006 .

[23]  Dhimiter Bello,et al.  Skin Exposure to Isocyanates: Reasons for Concern , 2006, Environmental health perspectives.

[24]  Z. Kowalski,et al.  Preparation of hydroxyapatite from animal bones. , 2009, Acta of bioengineering and biomechanics.

[25]  Yuan Liu,et al.  Development and characterization of adhesives from soy protein for bonding wood , 2007 .

[26]  D. Taylor,et al.  Inactivation of transmissible spongiform encephalopathy agents during the manufacture of dicalcium phosphate from bone , 2006, Veterinary Record.

[27]  John Gregory,et al.  Solid/liquid separation , 2017 .

[28]  A. Elias,et al.  Bioplastics from feather quill. , 2011, Biomacromolecules.

[29]  Jianping Wu,et al.  Feather Fiber‐Based Thermoplastics: Effects of Different Plasticizers on Material Properties , 2013 .

[30]  S. Park,et al.  Protein concentrate and adhesives from meat and bone meal , 2000 .

[31]  H. Seki,et al.  Flotation of blue-green algae using methylated egg ovalbumin , 2009 .

[32]  R. Halden Plastics and health risks. , 2010, Annual review of public health.

[33]  T. Hager,et al.  Hydrolysis of whey protein isolate using subcritical water. , 2012, Journal of food science.

[34]  R. Broyer,et al.  Emerging synthetic approaches for protein-polymer conjugations. , 2011, Chemical communications.

[35]  Paolo G. Mussone,et al.  Mechanistic study on demulsification of water-in-diluted bitumen emulsions by ethylcellulose. , 2010, Langmuir : the ACS journal of surfaces and colloids.

[36]  Jiding Xia Protein-Based Surfactants: Synthesis: Physicochemical Properties, and Applications , 2001 .

[37]  C. Takeda,et al.  Improvement of foaming property of egg white protein by phosphorylation through dry-heating in the presence of pyrophosphate. , 2009, Journal of food science.

[38]  Lisa E. van den Berg,et al.  Extrusion Processing and Properties of Protein-Based Thermoplastics , 2010 .

[39]  T. Mekonnen,et al.  Subcritical hydrolysis and characterization of waste proteinaceous biomass for value added applications , 2015 .

[40]  H. Fraenkel-conrat,et al.  Esterification of proteins with alcohols of low molecular weight. , 1945, The Journal of biological chemistry.

[41]  P. Clapés,et al.  Amino Acid-based Surfactants: Enzymatic Synthesis, Properties and Potential Applications , 2002 .

[42]  Justin Kastner,et al.  Carcass Disposal Options , 2008 .

[43]  V. Choudhary,et al.  Enzymatically-modified soy protein part 2: adhesion behaviour , 2004 .

[44]  D. Bae,et al.  Soy protein biopolymers cross-linked with glutaraldehyde , 2000 .

[45]  Tomoya Ogawa,et al.  of Physical and Chemical , 1984 .

[46]  Li-Huei Lin,et al.  Preparation and surface activity of modified soy protein , 2006 .

[47]  M. Guo,et al.  WHEY PROTEIN-BASED WATER RESISTANT AND ENVIRONMENTALLY SAFE ADHESIVES FOR PLYWOOD , 2011 .

[48]  James Michael Bier,et al.  An eco-profile of thermoplastic protein derived from blood meal Part 1: allocation issues , 2012, The International Journal of Life Cycle Assessment.

[49]  Taylor Dm,et al.  Rendering practices and inactivation of transmissible spongiform encephalopathy agents. , 2003 .

[50]  M. Kuo,et al.  Comparison of protein-based adhesive resins for wood composites , 2006, Journal of Wood Science.

[51]  T. Mekonnen,et al.  Recovery and characterization of proteinacious material recovered from thermal and alkaline hydrolyzed specified risk materials , 2013 .

[52]  X. Sun,et al.  Adhesive properties of soy proteins modified by sodium dodecyl sulfate and sodium dodecylbenzene sulfonate , 2000 .

[53]  H. Jin,et al.  THE EFFECTS OF THE BSE OUTBREAK IN THE UNITED STATES ON THE BEEF AND CATTLE INDUSTRY , 2004 .

[54]  Gautam Sen,et al.  Microwave initiated synthesis of polyacrylamide grafted casein (CAS-g-PAM)--its application as a flocculant. , 2013, International journal of biological macromolecules.

[55]  Kaichang Li,et al.  A new formaldehyde-free wood adhesive from renewable materials , 2011 .

[56]  A. Lucchi,et al.  EFFECTS OF THE RATE OF PROTEIN HYDROLYSIS AND SPRAY CONCENTRATION ON GROWTH OF POTTED KIWIFRUIT (ACTINIDIA DELICIOSA) PLANTS , 2002 .

[57]  Murray R. Gray,et al.  Pyrolytic Decarboxylation and Cracking of Stearic Acid , 2008 .

[58]  A. D. Fails,et al.  Estimated compliance for removal of specified risk materials from 18 U.S. beef packing plants. , 2008, Journal of food protection.

[59]  Zhifeng Zhu,et al.  Graft polymerization of native chicken feathers for thermoplastic applications. , 2011, Journal of agricultural and food chemistry.

[60]  H. Seki,et al.  Flocculation of diatomite by methylated milk casein in seawater. , 2004, Journal of colloid and interface science.

[61]  Antonio Pizzi,et al.  Recent developments in eco-efficient bio-based adhesives for wood bonding: opportunities and issues , 2006 .

[62]  Héctor A. Ruiz,et al.  Hydrothermal processing, as an alternative for upgrading agriculture residues and marine biomass according to the biorefinery concept: A review , 2013 .

[63]  Donghai Wang,et al.  Soy protein adhesion enhanced by glutaraldehyde crosslink , 2007 .

[64]  Ahmad,et al.  Mechanistic Study , 2015 .

[65]  K. Chojnacka,et al.  Valorization of Bones to Liquid Phosphorus Fertilizer by Microbial Solubilization , 2014 .

[66]  Robert E. Sojka,et al.  Polyacrylamide in agriculture and environmental land management , 2007 .

[67]  T. Mekonnen,et al.  Biocomposites from hydrolyzed waste proteinaceous biomass: mechanical, thermal and moisture absorption performances , 2013 .

[68]  Lisa E. van den Berg,et al.  Mechanical Properties and Water Absorption of Thermoplastic Bloodmeal , 2011 .

[69]  W. Brostow,et al.  A model of flocculation , 2007 .

[70]  Ajay Singh,et al.  Surfactants in microbiology and biotechnology: Part 2. Application aspects. , 2007, Biotechnology advances.

[71]  Sujata K. Bhatia,et al.  Biobased plastics and bionanocomposites: Current status and future opportunities , 2013 .

[72]  R. Somerville,et al.  Inactivation of the bovine‐spongiform‐encephalopathy (BSE) agent by the acid and alkaline processes used in the manufacture of bone gelatine , 2004, Biotechnology and applied biochemistry.

[73]  A. Chu,et al.  Anaerobic digestion of specified risk materials with cattle manure for biogas production. , 2010, Bioresource technology.

[74]  M. Hanna,et al.  Mechanical and Barrier Properties of Egg Albumen Films , 1996 .

[75]  J. Reynolds,et al.  The binding of divers detergent anions to bovine serum albumin. , 1967, Biochemistry.

[76]  Youjun Deng,et al.  Bonding between polyacrylamide and smectite , 2006 .

[77]  B. R. Sharma,et al.  Flocculants—an Ecofriendly Approach , 2006 .

[78]  Jianping Wu,et al.  Preparation and characterization of adhesive from spent hen proteins , 2012 .

[79]  Lisa E. van den Berg,et al.  Development of Proteinous Bioplastics Using Bloodmeal , 2011 .

[80]  Rafael A. Garcia,et al.  Proteins and peptides as renewable flocculants. , 2010, Bioresource technology.

[81]  J. Verdu,et al.  Structure-properties relationships for densely cross-linked epoxide-amine systems based on epoxide or amine mixtures , 1989 .

[82]  D. Wang,et al.  Thermal properties and adhesiveness of soy protein modified with cationic detergent , 2005 .

[83]  T. Mekonnen,et al.  Adhesives from Waste Protein Biomass for Oriented Strand Board Composites: Development and Performance , 2014 .

[84]  D. Myers,et al.  Alkali-modified soy protein with improved adhesive and hydrophobic properties , 1995 .

[85]  H. Seki,et al.  Flocculation of diatomite by methylated egg albumin. , 2003, Journal of colloid and interface science.

[86]  A. Panda,et al.  Evaluation of the Flocculation Characteristics of Polyacrylamide Grafted Xanthan Gum/Silica Hybrid Nanocomposite , 2013 .

[87]  A. Ogale,et al.  Thermal processing and properties of bioplastic sheets derived from meat and bone meal , 2013 .

[88]  Qingbiao Li,et al.  Production and Characterization of a Novel Bioflocculant from Bacillus licheniformis , 2010, Applied and Environmental Microbiology.

[89]  R. A. Garcia,et al.  Meat & bone meal extract and gelatin as renewable flocculants. , 2010, Bioresource technology.

[90]  Rungsinee Sothornvit,et al.  Plasticizer effect on mechanical properties of β-lactoglobulin films , 2001 .

[91]  Apostolis A. Koutinas,et al.  Food waste as a valuable resource for the production of chemicals, materials and fuels. Current situation and global perspective , 2013 .

[92]  J. Chobert Milk protein tailoring to improve functional and biological properties , 2012 .

[93]  Patrick Sharrock,et al.  Physical and chemical characterisation of crude meat and bone meal combustion residue: "waste or raw material?". , 2005, Journal of hazardous materials.

[94]  David A. Laird,et al.  BONDING BETWEEN POLYACRYLAMIDE AND CLAY MINERAL SURFACES , 1997 .

[95]  C. Pearson Animal Glues and Adhesives , 2003 .

[96]  Stephen R. Koontz,et al.  The Economics of Livestock Disease Insurance: Concepts, Issues and International Case Studies , 2006 .

[97]  J. Ryan,et al.  Bovine spongiform encephalopathy: epidemiological studies , 1988, Veterinary Record.

[98]  I. Alric,et al.  Synthesis and Properties of Lipoamino Acid–Fatty Acid Mixtures: Influence of the Amphiphilic Structure , 2009 .

[99]  T. Mekonnen,et al.  Effects of Electrolytes, Water, and Temperature on Cross-Linking of Glutaraldehyde and Hydrolyzed Specified Risk Material , 2013 .

[100]  Phillip E. Savage,et al.  Biodiesel Production from Wet Algal Biomass through in Situ Lipid Hydrolysis and Supercritical Transesterification , 2010 .

[101]  I. Alric,et al.  Green Production of Anionic Surfactant Obtained from Pea Protein , 2011 .

[102]  Z. Wen,et al.  The non-nutritional performance characteristics of peptones made from rendered protein , 2009, Journal of Industrial Microbiology & Biotechnology.

[103]  Thermal and Mechanical Properties of Bloodmeal‐Based Thermoplastics Plasticized with Tri(ethylene glycol) , 2014 .

[104]  A. Bhuyan On the mechanism of SDS-induced protein denaturation. , 2010, Biopolymers.

[105]  Wei-hong Wang,et al.  Soy flour adhesive modified with urea, citric acid and boric acid , 2010 .

[106]  N. Hettiarachchy,et al.  Foaming and emulsifying properties of soy protein isolate and hydrolysates in skin and hair care products , 1998 .