Polyvinyl butyral chemically modified with a silane agent in the molten state

Recycled polyvinyl butyral (PVB) from the automotive industry was chemically modified by melt mixing with a vinyl trimethoxysilane (VTMS) silanation reagent, which tends to react with the hydroxyls present in the PVB structure to generate crosslinked bonds between the chains. This chemical modification resulted in the improvement of the solvent resistance to organic solvents without deeply impairing the mechanical properties of the polymer. The mixing of PVB with VTMS was carried out in an internal mixer equipped with roller type rotors and the mixture was subsequently compression molded. Soxhlet extraction confirmed a 70% increase in the modified polymer gel content. Depending on the mixing time, the dynamic crosslinking reactions occurring during this time did not prevent the compression molding of the polymer. Furthermore, static crosslinking was observed during compression molding, which resulted in the maximum crosslinking degree and solvent resistance. DMA analysis indicated different molecular structures produced by different mixing times and varying static and dynamic crosslink ratios. Infrared spectroscopy (FTIR) indicated that dibutyl sebacate was the main plasticizer of the recycled PVB. Thermogravimetric analysis suggested that the molecular structure of the modified polymer affected the decomposition of PVB. POLYM. ENG. SCI., 2016. © 2016 Society of Plastics Engineers

[1]  H. Otaguro,et al.  Preparation and characterization of poly (vinyl butyral)-leather fiber composites , 2011 .

[2]  Antônio Tavares da Silva,et al.  Introdução de ligações cruzadas no LLDPE através de processo de extrusão reativa de graftização do vinil-trimetóxi-silano (VTMS) na cadeia polimérica: Efeito das condições de processamento e do sistema reacional , 2011 .

[3]  S. Sengupta,et al.  Silane grafting and moisture crosslinking of polypropylene , 2011 .

[4]  C. Hill,et al.  Silane coupling agents used for natural fiber/polymer composites: A review , 2010 .

[5]  Tammy L. Metroke,et al.  Modification of Poly(vinyl butyral) Coatings Using Bis-silanes (Postprint) , 2010 .

[6]  M. Hajian,et al.  Investigation of factors affecting synthesis of polyvinyl butyral by Taguchi method , 2010 .

[7]  N. Demarquette,et al.  Polymer toughening using residue of recycled windshields: PVB film as impact modifier , 2008 .

[8]  M. John,et al.  Recent Developments in Chemical Modification and Characterization of Natural Fiber-Reinforced Composites , 2008 .

[9]  Xufu Cai,et al.  Chemical modification of polyamide‐6 by chain extension with 2,2′‐bis(2‐oxazoline) , 2007 .

[10]  C. Nakason,et al.  Effect of different types of peroxides on rheological, mechanical, and morphological properties of thermoplastic vulcanizates based on natural rubber/polypropylene blends , 2007 .

[11]  M. Fernández,et al.  Synthesis of poly(vinyl butyral)s in homogeneous phase and their thermal properties , 2006 .

[12]  N. Demarquette,et al.  Evaluation of the surface tension of poly(vinyl butyral) using the pendant drop method , 2006 .

[13]  P. Cassagnau,et al.  Crosslinking of ethylene-octene copolymers under dynamic conditions : A new way to access polymeric hyperbranched structure , 2006 .

[14]  S. Rouif Radiation cross-linked polymers: Recent developments and new applications , 2005 .

[15]  Hsu-Chiang Kuan,et al.  Thermal and mechanical properties of silane‐grafted water crosslinked polyethylene , 2005 .

[16]  W. Fan,et al.  Thermal and crystallization behavior of silane-crosslinked polypropylene , 2005 .

[17]  F. Stedile,et al.  Free radical modification of LDPE with vinyltriethoxysilane , 2004 .

[18]  P. Cassagnau,et al.  New thermoplastic vulcanizate, composed of polypropylene and ethylene–vinyl acetate copolymer crosslinked by tetrapropoxysilane: evolution of the blend morphology with respect to the crosslinking reaction conversion , 2004 .

[19]  M. Alagar,et al.  Development and characterisation of vinyloxyaminosilane grafted ethylene-propylene-diene terpolymer (EPDM-g-VOS) for engineering applications , 2002 .

[20]  J. N. Hay,et al.  The characterization of polyvinyl butyral by thermal analysis , 2002 .

[21]  J. Pascault,et al.  Thermoplastic polyurethanes (TPUs) with grafted organosilane moieties: A new way of improving thermomechanical behavior , 2002 .

[22]  S. Smirnov,et al.  Effect of Water on Silanization of Silica by Trimethoxysilanes , 2002 .

[23]  A. Behjat,et al.  RADIATION CROSSLINKING OF LDPE AND HDPE WITH 5 AND 10 MEV ELECTRON BEAMS , 2001 .

[24]  James L White,et al.  Maleic anhydride modification of polyolefin in an internal mixer and a twin‐screw extruder: Experiment and kinetic model , 2001 .

[25]  H. Siesler,et al.  Organofunctional alkoxysilanes in dilute aqueous solution: new accounts on the dynamic structural mutability , 2001 .

[26]  M. Sabaa,et al.  Thermal degradation of poly(vinyl butyral) laminated safety glass , 1995 .

[27]  A. Rudin,et al.  Peroxide modification of linear low‐density polyethylene: A comparison of dialkyl peroxides , 1993 .

[28]  C. H. Wu,et al.  Functionalization of ethylene‐propylene rubber via melt mixing , 1991 .

[29]  R. R. Rahalkar Correlation between the crossover modulus and the molecular weight distribution using the Doi-Edwards theory of reptation and the Rouse theory , 1989 .

[30]  S. Sakka,et al.  Transesterification Reaction of Tetraethoxysilane and Butyl Alcohols , 1988 .

[31]  Helmut K. Schmidt,et al.  Principles of hydrolysis and condensation reaction of alkoxysilanes , 1984 .