Modular FBG Bending Sensor for Continuum Neurosurgical Robot

We present a modular sensing system to measure the deflection of a minimally invasive neurosurgical intracranial robot (MINIR): MINIR-II. The MINIR-II robot is a tendon-driven continuum robot comprised of multiple spring backbone segments, which has been developed in our prior work. Due to the flexibility of the spring backbone and unique tendon routing configuration, each segment of MINIR-II can bend up to a large curvature ($\geq$100 m$-$1) in multiple directions. However, the shape measurement of the robot based on tendon displacement is not precise due to friction and unknown external load/disturbance. In this regard, we propose a bending sensor module comprised of a fiber Bragg grating (FBG) fiber, a Polydimethylsiloxane (PDMS) cylinder, and a superelastic spring. The grating segment of the FBG fiber is enclosed inside a PDMS cylinder (1 mm in diameter), and the PDMS cylinder is bonded with the superelastic spring in series. The deflection or bending of the robot backbone segment is translated into an axial loading in the superelastic spring, which applies tension to the FBG; therefore, by measuring the peak wavelength shift of the FBG, the bending angle can be estimated. This letter describes the design, fabrication, and kinematic aspects of the sensor module in detail. To evaluate the proposed concept, one such sensor module has been tested and evaluated on the MINIR-II robot.