Keynote paper: Fault diagnosis and neural networks: A power plant application

Abstract Correct and timely fault detection is of major importance in the field of system engineering, and constitutes a primary problem in a broad spectrum of cases, from industrial processes to high-performance systems and to mass-produced consumer equipment. A large number of methods can be found in the literature, and the recent use of neural networks for solving fault-diagnosis problems in real industrial situations seems to be particularly promising. This paper describes a neural approach to solving approximately some very difficult fault-diagnosis problems. A real system (the four heaters of a feedwater high-pressure line of a 320 MW power plant) has been chosen to test the neural methodology. Simulation results obtained by a very accurate and validated model of the plant show the effectiveness of using multilayer feedforward and Radial Basis Functions neural networks to solve real fault-detection and diagnosis problems.

[1]  Mo-Yuen Chow,et al.  On the application and design of artificial neural networks for motor fault detection. II , 1993, IEEE Trans. Ind. Electron..

[2]  Rolf Isermann,et al.  Process fault detection based on modeling and estimation methods - A survey , 1984, Autom..

[3]  L. F. Pau Failure Diagnosis and Performance Monitoring , 1986, IEEE Transactions on Reliability.

[4]  I. Nikiforov,et al.  Application of statistical fault detection algorithms to navigation systems monitoring , 1993, Autom..

[5]  Heikki N. Koivo,et al.  Fault Diagnosis of Dynamic Systems Using Neural Networks , 1993 .

[6]  Lennart Ljung,et al.  Theory and Practice of Recursive Identification , 1983 .

[7]  Paul M. Frank,et al.  Fault diagnosis in dynamic systems using analytical and knowledge-based redundancy: A survey and some new results , 1990, Autom..

[8]  Alan S. Willsky,et al.  A survey of design methods for failure detection in dynamic systems , 1976, Autom..

[9]  Richard P. Lippmann,et al.  A Comparative Study of the Practical Characteristics of Neural Network and Conventional Pattern Classifiers , 1990, NIPS 1990.

[10]  David Mautner Himmelblau,et al.  Fault detection and diagnosis in chemical and petrochemical processes , 1978 .

[11]  Teuvo Kohonen,et al.  Self-Organization and Associative Memory , 1988 .

[12]  Timo Sorsa,et al.  Neural networks in process fault diagnosis , 1991, IEEE Trans. Syst. Man Cybern..

[13]  Heikki N. Koivo,et al.  Application of artificial neural networks in process fault diagnosis , 1991, Autom..

[14]  Mo-Yuen Chow,et al.  A neural network approach to real-time condition monitoring of induction motors , 1991 .

[15]  Mohamad T. Musavi,et al.  On the training of radial basis function classifiers , 1992, Neural Networks.

[16]  Michel Kinnaert Design of redundancy relations for failure detection and isolation by constrained optimization , 1993 .

[17]  Michèle Basseville,et al.  On the Use of Descriptor Systems for Failure Detection and Isolation , 1993 .

[18]  R.P. Lippmann,et al.  Pattern classification using neural networks , 1989, IEEE Communications Magazine.

[19]  Mo-Yuen Chow,et al.  On the application and design of artificial neural networks for motor fault detection. II : Applications of intelligent systems , 1993 .

[20]  C.A. Jacobson,et al.  An integrated approach to controls and diagnostics using the four parameter controller , 1991, IEEE Control Systems.

[21]  R. Palmer,et al.  Introduction to the theory of neural computation , 1994, The advanced book program.

[22]  Robert E. Uhrig,et al.  Monitoring and diagnosis of rolling element bearings using artificial neural networks , 1993, IEEE Trans. Ind. Electron..

[23]  J. A. Leonard,et al.  Radial basis function networks for classifying process faults , 1991, IEEE Control Systems.

[24]  W.C. Merrill,et al.  A real time microcomputer implementation of sensor failure detection for turbofan engines , 1990, IEEE Control Systems Magazine.

[25]  Vladimir Vapnik,et al.  Chervonenkis: On the uniform convergence of relative frequencies of events to their probabilities , 1971 .

[26]  Keinosuke Fukunaga,et al.  Statistical Pattern Recognition , 1993, Handbook of Pattern Recognition and Computer Vision.

[27]  J.J. Gertler,et al.  Survey of model-based failure detection and isolation in complex plants , 1988, IEEE Control Systems Magazine.

[28]  A. Toola,et al.  The safety of process automation , 1993, Autom..

[29]  Timo Sorsa,et al.  APPLICATION OF ARTIFICIAL NEURAL NETWORKS IN PROCESS FAULT DIAGNOSIS , 1992 .

[30]  Spyros G. Tzafestas,et al.  A hierarchical multiple model adaptive control of discrete-time stochastic systems for sensor and actuator uncertainties , 1990, Autom..

[31]  Kurt Hornik,et al.  Multilayer feedforward networks are universal approximators , 1989, Neural Networks.

[32]  A. Willsky,et al.  Analytical redundancy and the design of robust failure detection systems , 1984 .

[33]  E. Zafiriou,et al.  Use of neural networks for sensor failure detection in a control system , 1990, IEEE Control Systems Magazine.