Integrated framework for using TRIZ and TOC together: a case study

The purpose of this paper is to investigate the potential of combining theory of inventive problem solving (TRIZ) and theory of constraints (TOC) to improve system performance. Several researchers have studied the synergy between TOC and TRIZ tools with a focus on thinking process of TOC. They have not proposed any specific integrated framework to use TOC systematic approach which consists of five focusing steps and TRIZ inventive approach which consist of four steps. This paper proposes an integrated TOC/TRIZ framework and applies this framework to an investment casting company to improve its pattern-making operation. Applying the proposed framework in the case resulted in achieving much benefit from emphasising on global improvement guided by the TOC concept; managers were able to select a continuous improvement project that had greater impact on bottom-line performance. On the other hand, TRIZ provided tools to stimulate idea generation and inject creativity in improving programme.

[1]  Te-Sheng Li,et al.  Applying TRIZ and Fuzzy AHP to develop innovative design for automated manufacturing systems , 2009, Expert Syst. Appl..

[2]  Altshuller Creativity As an Exact Science , 1984 .

[3]  John H. Blackstone,et al.  The evolution of a management philosophy: The theory of constraints , 2007 .

[4]  Eliyahu M. Goldratt,et al.  It's Not Luck , 1994 .

[5]  Gaetano Cascini,et al.  Plastics design: integrating TRIZ creativity and semantic knowledge portals , 2004 .

[6]  Mahesh Gupta,et al.  Constraints management: What is the theory? , 2004 .

[7]  Johannes Fresner,et al.  The theory of inventive problem solving (TRIZ) as option generation tool within cleaner production projects , 2010 .

[8]  V. J. Mabin,et al.  The performance of the theory of constraints methodology: Analysis and discussion of successful TOC applications , 2003 .

[9]  Ian Conradie,et al.  TOC and TRIZ: Using a dual-methodological approach to solve a forest harvesting problem. , 2005 .

[10]  Guido Berti,et al.  A Combined DFMA and TRIZ approach to the simplification of product structure , 2004 .

[11]  R. Warburton,et al.  The strategic integration of agile and lean supply , 2003 .

[12]  Eliyahu M. Goldratt,et al.  The theory of constraints and its implications for management accounting , 1995 .

[13]  David C Aron,et al.  Applying the Theory of Constraints in Health Care: Part 1—The Philosophy , 2002, Quality management in health care.

[14]  Lisa J. Scheinkopf,et al.  Thinking for a Change: Putting the Toc Thinking Processes to Use , 1999 .

[15]  Yoshiki Shimomura,et al.  Method for supporting conflict resolution for efficient PSS development , 2010 .

[16]  Stephen R. Luke,et al.  A Conceptual Design Tool for Engineers: An Amalgamation of Theory of Constraints, Theory of Inventive Problem Solving and Logic , 2002 .

[17]  R Stratton,et al.  Agile manufacturing and constraints management: a strategic perspective , 2000, SPIE Optics East.

[18]  David Dugdale The theory of constraints , 2012 .

[19]  S. Rahman The theory of constraints' thinking process approach to developing strategies in supply chains , 2002 .

[20]  James F. Cox,et al.  Addressing ill‐structured problems using Goldratt's thinking processes , 2006 .

[21]  Jie Yang,et al.  Integration TRIZ with problem-solving tools: a literature review from 1995 to 2006 , 2006 .

[22]  Jr Thomas B. McMullen Introduction to the Theory of Constraints (TOC) Management System , 2013 .

[23]  Hideki Kobayashi,et al.  A systematic approach to eco-innovative product design based on life cycle planning , 2006, Adv. Eng. Informatics.

[24]  Richard A. Reid,et al.  Applying the TOC five‐step focusing process in the service sector , 2007 .

[25]  Mahesh Gupta,et al.  Theory of constraints: a theory for operations management , 2008 .

[26]  John Davies,et al.  The theory of constraints thinking processes: retrospect and prospect , 2008 .

[27]  Richard A. Reid,et al.  Applying the TOC Thinking Process: A case study in the government sector , 2005 .

[28]  R Stratton,et al.  Systematic innovation and the underlying principles behind TRIZ and TOC , 2003 .

[29]  Diyar Akay,et al.  Collaborative tool for solving human factors problems in the manufacturing environment: the Theory of Inventive Problem Solving Technique (TRIZ) method , 2008 .

[30]  Ellen Domb,et al.  Simplified TRIZ: New Problem-Solving Applications for Engineers and Manufacturing Professionals , 2002 .

[31]  Loh Han Tong,et al.  Grouping of TRIZ Inventive Principles to facilitate automatic patent classification , 2008 .

[32]  Fu-Kwun Wang,et al.  Applying Lean Six Sigma and TRIZ methodology in banking services , 2010 .

[34]  Lloyd J Taylor,et al.  Goldratt's thinking process applied to the budget constraints of a Texas MHMR facility. , 2004, Journal of health and human services administration.