A hybrid simulation of a 600 MW supercritical circulating fluidized bed boiler system

Abstract A hybrid dynamic model for a 600 MW supercritical circulating fluidized bed (CFB) boiler is presented. The combustion system includes combustion chamber, cyclone separator, standpipe, and ash cooler. The steam-water system mainly contains water wall, external heat exchanger, superheater, reheater, and economizer. The ‘core-annulus cell model’ is employed to simulate complex physical and chemical processes in the boiler. A series of classical empirical models have been chosen to model main physical and chemical processes. The water-steam system is modelled by means of modular modelling method, a new user-defined model for external heat exchanger is established and validated. The combustion system is coupled with the water-steam system via heat exchange in water wall tubes. The static state calculation is taken to compare with the design values indicating the model has reached a rather high precision. Dynamic simulations under three typical transient conditions are conducted which are 5% fuel decrease, 5% secondary air decrease and 5% supply water decrease, respectively. The results demonstrate that the hybrid model is capable of performing good characteristics of CFB. The modelling method has important theoretical and engineering values for researchers, and the hyrbid model can be very helpful to optimize operating and design parameters to get a better performance of large-scale commercial CFB.

[1]  Masayuki Horio,et al.  The Clustering Annular Flow Model of Circulating Fluidized Beds , 1989 .

[2]  Marcio L. de Souza-Santos,et al.  Solid Fuels Combustion and Gasification: Modeling, Simulation, and Equipment Operations , 2004 .

[3]  Xiaoping Chen,et al.  Two-dimensional computational fluid dynamics simulation of nitrogen and sulfur oxides emissions in a circulating fluidized bed combustor , 2011 .

[4]  Aibing Yu,et al.  CFD simulation of dense particulate reaction system: approaches, recent advances and applications , 2016 .

[5]  Hao Chen,et al.  Start-Up and dynamic processes simulation of supercritical once-through boiler , 2017 .

[6]  W. Nowak,et al.  The impact of bed temperature on heat transfer characteristic between fluidized bed and vertical rifled tubes , 2016 .

[7]  Bernd Epple,et al.  Investigation into gas dynamics in an oxyfuel coal fired boiler during master fuel trip and blackout , 2016 .

[8]  Xiaoping Chen,et al.  Two-dimensional computational fluid dynamics simulation of coal combustion in a circulating fluidized bed combustor , 2011 .

[9]  Wojciech Nowak,et al.  Modeling of heat transfer coefficient in the furnace of CFB boilers by artificial neural network approach , 2012 .

[10]  A. Blaszczuk,et al.  Simulation of mass balance behavior in a large-scale circulating fluidized bed reactor , 2016 .

[11]  B. Reddy,et al.  Effect of dilute and dense phase operating conditions on bed-to-wall heat transfer mechanism in a circulating fluidized bed combustor , 2005 .

[12]  Masayuki Horio,et al.  A Comprehensive Pressure Balance Model of Circulating Fluidized Beds , 1998 .

[13]  Wojciech Nowak,et al.  The Non-Iterative Estimation of Bed-to-Wall Heat Transfer Coefficient in a CFBC by Fuzzy Logic Methods , 2016 .

[14]  Bernd Epple,et al.  A comparative study on the influence of the gas flow rate on the hydrodynamics of a gas–solid spouted fluidized bed using Euler–Euler and Euler–Lagrange/DEM models , 2014 .

[15]  Mohamed Pourkashanian,et al.  Combustion of pulverised coal and biomass , 2001 .

[16]  Chen Juhui,et al.  Predictions of coal combustion and desulfurization in a CFB riser reactor by kinetic theory of granular mixture with unequal granular temperature , 2014 .

[17]  Yang Chen,et al.  Dynamic modeling and simulation of a 410 t/h Pyroflow CFB boiler , 2006, Comput. Chem. Eng..

[18]  Juwei Zhang,et al.  Process simulation of a lignite-fired circulating fluidized bed boiler integrated with a dryer and a pyrolyzer , 2016 .

[19]  J. Chaouki,et al.  Analysis and modeling of particle–wall contact time in gas fluidized beds , 2007 .

[20]  J. Krzywański,et al.  Effect of bed particle size on heat transfer between fluidized bed of group b particles and vertical rifled tubes , 2017 .

[21]  P. Basu Heat transfer in high temperature fast fluidized beds , 1990 .

[22]  L. Huilin,et al.  Modeling of reactive gas–solid flows in riser reactors using a multi-scale chemical reaction model , 2014 .

[23]  Jaroslaw Krzywanski,et al.  A comparison of fuzzy logic and cluster renewal approaches for heat transfer modeling in a 1296 t/h CFB boiler with low level of flue gas recirculation , 2017 .

[24]  John R. Grace,et al.  Heat transfer in fluidized beds: design methods , 2005 .

[25]  Bernd Epple,et al.  Progress in dynamic simulation of thermal power plants , 2017 .

[26]  Gerard Martin,et al.  Modelling of gaseous pollutants emissions in circulating fluidized bed combustion of municipal refuse , 1998 .

[27]  C. Y. Wen,et al.  A comprehensive model for fluidized bed coal combustors , 1980 .

[28]  L. H. Chen,et al.  Fluidized bed freeboard phenomena: Entrainment and elutriation , 1982 .

[29]  Martin Schmitz,et al.  Development and validation of a dynamic simulation model for a large coal-fired power plant , 2015 .

[30]  A. Blaszczuk Effect of flue gas recirculation on heat transfer in a supercritical circulating fluidized bed combustor , 2015 .