A product-driven reconfigurable control for shop floor systems

Abstract: The intensive deployment of Information Technology in manufacturing systems gives manufacturers an opportunity to promote make-to-order business models and mass customization of products. Facing this wide range of customer needs requires manufacturing control systems to be adaptable to variable demands in terms of product specifications or intrinsic system changes. To this end, the concept of product-driven control considers the product as pivotal to the automation rationale. This approach consists in providing the product with information, decision and communication capabilities in order to make it active in the scheduling and the execution of its manufacturing operations. This paper presents a formal reconfiguration framework for the development of a product-driven shop floor control system and its integration within the context of industrial automation. This approach is illustrated using a case study based on the flexible assembly cell of the AIP-PRIMECA Lorraine university workshop.

[1]  Christos G. Cassandras,et al.  Introduction to Discrete Event Systems , 1999, The Kluwer International Series on Discrete Event Dynamic Systems.

[2]  Robert W. Brennan,et al.  A reconfigurable concurrent function block model and its implementation in real-time Java , 2002, Integr. Comput. Aided Eng..

[3]  N. Rezg,et al.  Supervisory control of marked graphs with partial observations , 2004 .

[4]  Karlos Artto,et al.  Intelligent products - a step towards a more effective project delivery chain , 2003, Comput. Ind..

[5]  Marek B. Zaremba,et al.  Manufacturing Enterprise Control and Management System Engineering: paradigms and open issues , 2003, Annu. Rev. Control..

[6]  H. T. Goranson,et al.  Assessing Enterprise Integration for Competitive Advantage - Workshop 2, Working Group 1 , 1997, ICEIMT.

[7]  B. Iung,et al.  Engineering process of integrated – distributed shop floor architecture based on interoperable field components , 2001, Int. J. Comput. Integr. Manuf..

[8]  Jean-François Pétin,et al.  Supervisory synthesis for product-driven automation and its application to a flexible assembly cell , 2007 .

[9]  Valeriy Vyatkin,et al.  OOONEIDA: an open, object-oriented knowledge economy for intelligent distributed automation , 2003, IEEE International Conference on Industrial Informatics, 2003. INDIN 2003. Proceedings..

[10]  László Monostori,et al.  From plant and logistics control to multi-enterprise collaboration , 2006, Annu. Rev. Control..

[11]  D. Gouyon *,et al.  Pragmatic approach for modular control synthesis and implementation , 2004 .

[12]  Robert Lewis Modelling Control Systems Using Iec 61499: Applying Function Blocks to Distributed Systems , 2001 .

[13]  S. Balemi,et al.  Supervisory control of a rapid thermal multiprocessor , 1993, IEEE Trans. Autom. Control..

[14]  Giovani J.C. da Silveira,et al.  Mass customization: Literature review and research directions , 2001 .

[15]  P. Charpentier,et al.  Optimization of physical flows in an automotive manufacturing plant: some experiments and issues , 2003 .

[16]  Etienne Craye,et al.  Study of the diagnosability of automated production systems based on functional graphs , 2006, Math. Comput. Simul..

[17]  Stéphane Lafortune,et al.  On the synthesis of optimal schedulers in discrete event control problems with multiple goals , 1998, SMC'98 Conference Proceedings. 1998 IEEE International Conference on Systems, Man, and Cybernetics (Cat. No.98CH36218).

[18]  Dawn M. Tilbury,et al.  Modular finite state machines: Development and application to reconfigurable manufacturing cell controller generation , 2006 .

[19]  Gérard Morel,et al.  Flexible manufacturing shop operation , 1987 .

[20]  Benoît Iung,et al.  Distributed intelligent actuation and measurement (IAM) system within an integrated shop-floor organisation , 1998 .

[21]  S. M. Deen,et al.  Agent Based Manufacturing , 2003 .

[22]  Pereira Carlos,et al.  SURVEY PAPER ON MANUFACTURING PLANT CONTROL CHALLENGES AND ISSUES , 2005 .

[23]  Luc Bongaerts,et al.  Reference architecture for holonic manufacturing systems: PROSA , 1998 .

[24]  Marcel Staroswiecki,et al.  Models and languages for the interoperability of smart instruments , 1994, Autom..

[25]  Jean-François Pétin,et al.  Formal Specification Method for Systems Automation , 2006, Eur. J. Control.

[26]  Robert W. Brennan,et al.  Contingencies-based reconfiguration of distributed factory automation , 2005 .

[27]  Kenji Tokunaga,et al.  Holonic Manufacturing Systems , 1994, J. Robotics Mechatronics.

[28]  Walter Murray Wonham,et al.  Modular Control and Coordination of Discrete-Event Systems , 1998, Discret. Event Dyn. Syst..

[29]  Beno Benhabib,et al.  An implementation methodology for the supervisory control of flexible manufacturing workcells , 1997 .

[30]  P. Ramadge,et al.  Supervisory control of a class of discrete event processes , 1987 .

[31]  Kleanthis Thramboulidis,et al.  Developing a CASE tool for distributed control applications , 2003 .

[32]  P. Berruet,et al.  Toward an implementation of recovery procedures for flexible manufacturing systems supervision , 2000 .

[33]  Kazuko Takahashi,et al.  A Description and Reasoning of Plant Controllers in Temporal Logic , 1983, IJCAI.

[34]  Sanjay E. Sarma,et al.  Auto ID systems and intelligent manufacturing control , 2003 .

[35]  Paul Le Guernic,et al.  Synthesis of Discrete-Event Controllers Based on the Signal Environment , 2000, Discret. Event Dyn. Syst..

[36]  Radu F. Babiceanu,et al.  Development and Applications of Holonic Manufacturing Systems: A Survey , 2006, J. Intell. Manuf..

[37]  Stéphane Lafortune,et al.  A General Architecture for Decentralized Supervisory Control of Discrete-Event Systems , 2002, Discret. Event Dyn. Syst..

[38]  T. Shallice What ghost in the machine? , 1992, Nature.

[39]  Edsger W. Dijkstra,et al.  A note on two problems in connexion with graphs , 1959, Numerische Mathematik.

[40]  M. Combacau,et al.  An architecture for control and monitoring of discrete events systems , 1998 .

[41]  Richard A. Wysk,et al.  Extended structured adaptive supervisory control model of shop floor controls for an e-Manufacturing system , 2003 .